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A novel thermal plasma-based technology for submicronic silicon carbide production at pilot scale

Nova tecnologia baseada em plasma térmico para produção de carbeto de silício submicrométrico em escala piloto

Abstract

Submicronic powder of silicon carbide was synthesized in a pilot novel radiofrequency plasma torch reactor. The precursors were pyrolysis char and silica powders both with micrometric size. The mass rate of the precursor powder varied in the range 600-2500 g/h. The maximum test time was approximately 3 h. With the goal to increase the process yield, several technical measures were implemented. Silicon carbide yield was above 70 wt% when the plasma flame was confined by a tube that prolonged the residence time of the reactants at the useful temperature for the advancement of reaction. The silicon carbide was characterized by XRD, SEM, and DLS. Both α and β-crystalline phases were detected.

Keywords:
SiC; plasma torch; gas phase synthesis; grain size; char

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