Abstract
Discarded by the mining industry during the maintenance stoppages of pelletizing furnaces, rock wool has in its composition SiO2 (56%), Na2O (12%) and CaO (7%) propitious for obtaining soda-lime glasses. Under this focus, this work developed soda-lime glasses formulations, using as main raw-material rock wool waste in proportions from 50 to 100% by adjusting the chemical composition of the formulations with sand, sodium and calcium carbonates, as silica, soda and lime sources, respectively. In some formulations the sodium carbonate was replaced by sodium sulfate, which acts as a refining agent, improving homogenization and reducing the bubble formation during the melting. Initially, the raw-materials were evaluated by X-ray fluorescence, X-ray diffraction, differential thermal analysis, and thermogravimetric analysis. The tests showed that the rock wool waste has potential to be used in soda-lime glasses production, however, the chemical composition must be corrected. After knowing the waste potential, seven mixtures were prepared and molten at 1550 °C for 1 to 2 h. It has been found that the maximum rock wool waste percentage that can be used is between 60 and 80%, and that the 2 h melting time resulted in more homogeneous glasses and fewer bubbles according to the addition of sodium sulfate which is efficient for bubbles removal.
Keywords:
waste; rock wool; soda-lime glass
