Abstract
The northeast of Brazil has large deposits of ball clays generally situated in Barreiras Formation and are used in white ceramic and refractory materials. These clays are composed of secondary kaolinite and organic matter, being very plastic and when subjected to elevated temperatures burn with white colors and present phase transformations showing mainly crystals formation of mullite and cristobalite. This work aims to study new deposits of ball clays in order to use them to refractory materials production. The clays were characterized by laser diffraction, X-ray diffraction (XRD), X-ray fluorescence, refractoriness, thermal analysis, and scanning electron microscopy (SEM). The samples were pressed and sintered at 1000, 1150, 1250, 1280 and 1400 °C. The characterization after firing was carried out by XRD and SEM. Then, the physical and mechanical properties - absorption, porosity and flexural strength, were determined. The results showed that the clays presented formation of mullite crystals with physical, chemical and mineralogical properties suitable for use in refractory ceramics.
Keywords:
raw materials; refractory; mullite
