Open-access Kinetics of Thermal Transformation of Synthetic Al-Maghemites into Al-Hematites

ABSTRACT

Maghemite (γ-Fe2O3) and hematite (α-Fe2O3) are important iron oxides in Brazilian soils derived from basalt. Maghemite can transform into hematite when exposed to high temperatures. However, isomorphic substitution (e.g., Al3+) may largely influence this process. We analyzed the kinetics of thermal transformation of Al-maghemites into Al-hematites and some of its mineralogical aspects. Synthetic substituted maghemites with different degrees of Al-substitution (0.0, 1.0, 2.0, 2.9, 3.8, 5.6, 6.7, 10.0, 12.0, and 17.1 mol% Al) were subjected to a temperature of 500±10 °C for 0, 5, 10, 16, 64, 128, 192, 360, 720, 2160, 3600, 5040, and 6480 min. After thermal treatment, samples were characterized by X ray diffraction (XRD), differential thermal analysis (DTA), specific surface area (SSA) measurement, and total chemical analysis. XRD patterns were analyzed by Rietveld refinement, and maghemite and hematite contents were calculated using Rietveld refinement and the method proposed by Sidhu. Isomorphic substitution of Fe by Al increased the critical temperature of transformation and the time necessary for maghemite to hematite transformation. Rietveld refinement data showed a better fit than the data adjusted by the Sidhu method. Increasing isomorphic substitution also decreased lattice parameters and mean crystallite dimension (MCD) values in maghemite; but only c-dimension and MCD decreased with increasing Al-substitution in hematite. For maghemite, the SSA increased with isomorphic substitution, rising up to 5.9 mol% Al; for hematite, SSA increased linearly. SSA decreased with heating time, regardless of isomorphic substitution.

Rietveld refinement; thermal treatment; mean crystallite dimension

INTRODUCTION

In tropical regions, the weathering of basic rocks, such as basalt, andesite, and gabbro, leads to the formation of soils with high iron oxide contents (inclusive term for oxides, hydroxides, and oxyhydroxides) in the clay fraction (Tremocoldi, 2003). The most common iron oxides in highly weathered soils are goethite and hematite (Alleoni and Camargo, 1995), but in southern Brazil, in soils derived from basalt, maghemite represents almost 50 % of all iron oxides in the clay fraction (Costa et al., 1999). In a general way, it is difficult to study attributes of metallic oxides in soils because of their low concentration. They can be better evaluated when they are synthesized in the laboratory (Batista et al., 2010).

Maghemite is a reddish brown ferromagnetic iron oxide isostructural with magnetite. This oxide occurs in soils as the product of magnetite oxidation or as the product of heating other iron oxides in the presence of organic matter (Cornell and Schwertmann, 1996). Hematite is very stable and often the final member of the thermal transformation of other Fe-oxides (e.g., maghemite). Although frequently associated with red color in soils, Bigham et al. (1993) and Silva et al. (2010) affirmed that its color may vary from red to purple to gray according to particle size and oxidation state. Hematite is typical in soils of warm and drier climates, such as those from tropical and subtropical regions, where the presence of maghemite is also common (Cornell and Schwertmann, 1996).

There are different paths to hematite formation. Hematite can be a product of direct or indirect magnetite oxidation (Goulart, 1994); in the latter case, maghemite is the intermediate member. Maghemite is derived from magnetite since its cubic unit cell is easily inherited from the cubic inverse spinel structure of magnetite (Fasiska, 1967). Pure magnetite (Fe3O4) and maghemite (γ-Fe2O3) are rarely, if ever, found in nature. Isomorphic substitution (IS) of Fe for different elements is common, if not a rule, among these minerals. In soils, Fe is mostly substituted by Al in maghemite, while Ti4+, Mg2+, Zn2+, and Mn2+ are common Fe-substituent elements in primary magnetite (Sidhu et al., 1980; Schwertmann and Fechter, 1984).

Solid phase transformation is a very common process among iron oxides and it is influenced by environmental conditions such as temperature, pH, and the existence of other solid phases, such as clay minerals and Fe3+ content (Glasauer et al., 1999; Schwertmann et al., 1999; Pullin and Cabaniss, 2003). Isomorphic substitution and thermal transformation may change some mineralogical properties in iron oxides: unit cell dimensions, specific surface area, solubility in different environments (Ruan and Gilkes, 1995; Gasser et al., 1996; Batista et al., 2008; Batista et al., 2011), and temperature of transformation (Sahoo et al., 2010). Some soil minerals are affected by heating in natural and managed fires (Yusiharni and Gilkes, 2012). The effects of burning on soil vary according to the duration and intensity of fire and soil type. Many studies show the change in agricultural soil mineralogy after burning (Ketterings et al., 2000; Wang et al., 2006; Terefe et al., 2008; Yusiharni and Gilkes, 2012).

Our hypothesis is that isomorphic substitution and thermal reaction can cause changes in mineralogical properties of maghemite and in the transformation temperature into hematite. In this study, we analyzed the kinetics of the solid phase thermal transformation of synthetic Al-maghemites into Al-hematites and some mineralogical and crystal chemical properties of the initial and final products.

MATERIALS AND METHODS

Maghemite synthesis

Maghemites were synthesized previously by Batista et al. (2010) through the oxidation of magnetites synthesized by co-precipitation in aqueous KNO3 alkaline solution from FeSO4.7H2O with increasing amounts of AlSO4.7H2O (Schwertmann and Cornell, 1991). Magnetite synthesis was performed in an N2 atmosphere. After co-precipitation, a hand magnet easily and completely attracted the dark black material formed. This material was washed several times with distilled water to remove excess salt, then frozen and freeze-dried. After that, this black material was heated in a furnace in a free atmosphere to 250 °C for 4 h to produce maghemite.

Total chemical analysis

Powdered materials (~100 mg) were weighed into 2.5 mL Eppendorf tubes; 1.5 mL of concentrated HCl was then added and samples were kept for 7 days until complete dissolution was achieved. The samples were then diluted in a 250 mL volumetric flask, and total Al and Fe contents were determined by Atomic Absorption Spectroscopy (AAS). Isomorphic substitution values were calculated by using the percentage of elements in each sample:

IS (mol%) = {(Al3+/26.98) / [(Al3+/26.98) + (Fe3+/55.85)]} × 100

Differential thermal analysis

A Netzch STA 409 PC/PG device was used to determine differential thermal analysis (DTA). The temperature range was from 30 °C to 1000 °C and the heating rate 10 °C per minute under free atmosphere conditions.

Maghemite-to-hematite transformation

Synthetic maghemites with different degrees of IS were placed on rectangular mullite crucibles and heated in a muffle furnace at 500±10 °C. This temperature was chosen based on DTA analysis and on the literature (Sidhu, 1988). Each sample remained in the furnace for different times: 5, 10, 16, 64, 128, 192, 360, 720, 2160, 3600, 5040, and 6480 min. Immediately after heating, the samples were cooled in ice to interrupt the reaction (Sidhu, 1988) and then kept in plastic containers.

X ray diffraction (XRD)

The synthetic powdered materials were XRD analyzed in a Shimadzu XRD-6000 diffractometer by using CuKα radiation in a step-scanning mode (0.02 °2θ/1s). The resulting XRD patterns were used to estimate the proportion of each phase (maghemite and hematite) and the corresponding mean crystallite dimension (MCD) and lattice parameters by Rietveld refinement with DBWSTools 2.3 software (Bleicher et al., 2000). Rietveld refinement was carried out with samples containing 0.0, 5.6, and 12.0 mol% Al. This technique proposes fitting experimental and theoretical diffractograms through the Least Square Method (Young et al., 1995). According to Zielasko (2007), there are some statistical indicators that may be used during or after refinement to verify if the procedures were satisfactory. In this study, the weighted profile (Rwp) was used because it is considered one of the best indices to indicate refinement progress (Zielasko, 2007).

The method proposed by Sidhu (1988) to phase quantification considers the areas of XRD reflections of d220 and d113 for maghemite and hematite, respectively. Two curves were obtained with thirteen standards that contained pre-weighed quantities of the two minerals (0 to 100 %), one for area values and another for height values. These values were obtained by using Grams® 8.0 software. Equations from the linear fit would allow mineral quantification. In this study, height values for d220 (ŷ = -8.78 + 4.992** x, R2 = 0.97) and d113 (ŷ = 285.19 - 2.84** x, R2 = 0.97) reflections were used. Standards were obtained by heating magnetite at 250 °C for 4 h, and by heating maghemite at 700 °C for 3 h.

For refinement, the following cards with their respective ICSD code were used: # 87119 for maghemite and # 15840 for hematite. These cards were obtained from the following site: https://www.portaldapesquisa.com.br/databases/sites. In the computer program, pseudo-Voigt profile, Cu wavelength, and five cycles were used. For MCD studies, it was necessary to run an XRD pattern (lanthanum hexaboride) to refine its data for obtaining U, V, and W values on the same equipment used to analyze mineral samples.

Specific surface area (SSA)

The BET (Brunauer et al., 1938) specific surface area was measured by the N2 adsorption technique using a Quantachrome instrument (Monosorb, USA).

RESULTS AND DISCUSSION

Total chemical analysis

Degrees of isomorphic substitution in maghemite samples calculated by AAS results were 0.0, 1.0, 2.0, 2.9, 3.8, 5.6, 6.7, 10.0, 12.0, and 17.1 mol % Al.

Differential thermal analysis (DTA)

Maghemite DTA curves (Figure 1) were characterized by the presence of one intense exothermic peak between 570 and 690 °C. This peak indicated the temperature of thermal transformation from maghemite to hematite (Zhao et al., 2007) considering that the hexagonal phase is more stable than the cubic one (Mazo-Zuluaga et al., 2003).

Figure 1
Differential thermal analysis (DTA) to some Al-maghemites.

A similar range of solid phase transformation temperatures (540 to 650 °C) was found by Sidhu (1988). The difference in temperature values was related to IS degrees. The temperature of maghemite-hematite transformation increased with increasing Cr content in the magnetite structure (Magalhães, 2008) and with Cu content (Nasrazadani and Raman, 1993; Costa et al., 1995; Mazo-Zuluaga et al., 2003). The higher the content of chemical elements, the higher the energy necessary to eject or redistribute them. Thus, this additional energy would reduce the solid phase thermal transformation rate (Sidhu et al., 1980).

Differential thermal analysis results showed only endothermic peaks around 100 °C. David and Welch (1956) affirmed that synthetic maghemites have low water content because there are protons substituting Fe ions in the mineral structure and leading to the formation of OH-. Therefore, the endothermic peaks would represent the point at which this water content is lost.

Increasing Al to Fe IS in the maghemite structure, the temperature of solid state transformation also increases (Figure 2). According to the equation in figure 2, the maximum temperature of transformation from maghemite to hematite reached 693 °C for maghemites containing 14.5 mol% Al.

Figure 2
Critical temperatures of maghemite to hematite solid phase thermal transformation with different isomorphic substitution (IS) degrees. **: significant at 1 % by the t test.

X ray diffraction (XRD)

There was a reduction in maghemite and an increase in hematite intensity reflections with increased heating time (Figures 3a and 3b). Samples composed of both minerals, maghemite and hematite, represented most of studied samples. After adequate heating time, maghemites were transformed into hematites (Figure 3c). Rwp values ranged from 8 to 13 %, and they were similar to Rwp values found by Sileo et al. (2007), 8.4 to 12.9 %, for synthetic Cr-substituted hematites.

Figure 3
XRD reflections for maghemites containing 5.6 mol% Al heated to 500 °C for 0 (a), 192 (b) and 2160 min (c).

Kinetics of solid phase thermal transformation of Al-maghemites into Al-hematites at 500 °C can be observed in figure 4. Regardless of the model (Rietveld or Sidhu), the thermal transformation rate of maghemite into hematite decreased over time, and this rate was faster in the initial periods. Exponential models were statistically significant (p<0.01). Modeling by the Rietveld method had a better fit considering the coefficient of determination (R2). According to the Sidhu method (Figures 4d, 4e, and 4f), mineral contents were sometimes higher than 100 % or lower than 0 %.

Figure 4
Kinetics of transformation for 0.0, 5.6 and 12.0 mol% Al by Rietveld (a, b and c) and Sidhu methods (d, e and f). **: significant at 1 % by the t test.

For both methods of quantification (Rietveld or Sidhu), the higher the IS, the slower the reaction. Thus, 7.7, 332.8, and 916.4 min for the Rietveld method, and around 8.5, 156.5, and 1109.1 min for the Sidhu method were necessary to provide for 90 % reaction in maghemites containing 0.0, 5.6, and 12.0 mol% Al, respectively. Complete alteration from pure maghemite (0.0 mol% Al) occurred in 11.6 min and about 49 min for Rietveld and Sidhu quantification, respectively, but for the other substituted maghemites, greater heating time was necessary.

The MCD values for d220 reflection decreased linearly with heating time, whereas MCD values for d113 increased in an exponential manner (Figure 5). Sidhu (1988) used widths at half-maximum intensity of maghemite (d220) and hematite (d113) XRD reflections to determine crystal size. He observed that hematite crystals grew at the beginning of the transformation whereas the size of maghemite crystals was not much affected, which was also observed in this study.

Figure 5
Mean crystallite dimention (MCD) values of the d220 (a) (maghemite) and d113 (b) (hematite) reflexes for Al-maghemites submitted to different heating times. ** and *: significant at 1 and 5 % by the t test, respectively.

The MCD values and unit cell parameters when varying degrees of IS of Fe to Al are presented in table 1. It can be verified that for d220 and d113 reflections, MCD values decreased with increasing IS. Silva et al. (2013) observed that the average size of synthetized maghemite particles decreased with Fe to PVA [poly (vinyl alcohol)] substitution.

Table 1
Mean crystallite dimension (MCD) and unit cell parameter values for Al-maghemites and Al-hematites

Variations in the crystal size of synthetic Al-maghemites, from 18 to 55 nm, and for Al-hematites, from 21 to 45 nm, were found by Sidhu (1988). Variations from 16.8 to 51.6 nm (0.0 mol% Al), from 20.3 to 38.9 nm (5.6 mol% Al), and from 15.6 to 32.2 nm (12.0 mol% Al) were found in this study. In hematites, the range was from 56.2 to 62.8 nm (0.0 mol% Al), from 48.2 to 54.2 nm (5.6 mol% Al), and from 11.0 to 55.8 nm (12.0 mol% Al). Pereira (2009) found MCD values of 34 and 64 nm for two natural rhombohedral hematites with the probable presence of Al (samples also contained kaolinite and gibbsite with residual Al content). Batista et al. (2008) studied Zn-substituted maghemites and observed a linear relationship between MCD and IS. In their study, MCD values decreased with increasing substitution. In a similar study, Batista et al. (2010) observed the same behavior for Al-substituted maghemites. Schwertmann and Fechter (1984) observed that maghemites from highly weathered soils with a high degree of Fe substitution for Al had significantly lower unit cell dimensions than pure maghemites because Al3+ has smaller ionic radii than Fe3+.

Unit cell parameters in both minerals decreased with increasing IS (Table 1). Considering that Al3+ has smaller ionic radii than Fe3+, IS decreases unit cell parameters. Pereira (2009) found 0.504 nm (a=b) and 1.375 nm (c), 0.504 nm (a=b) and 1.377 nm (c), for unit cell parameters for natural Al-hematites from itabirite (Quadrilátero Ferrífero – Minas Gerais), which was similar to the values found in this study (Table 1). In Al-substituted goethite, for example, the strongest linear relationship between individual unit cell dimensions and IS appeared in the c-dimension, and for hematite/corundum and boehmite/lepidocrocite systems, the same was true for the a-dimension (Kirwan et al., 2009). However, in the present study, variations in the hematite c-dimension were more pronounced than variations in the a- and b-dimensions. Sileo et al. (2007) observed some results for synthetic Cr-hematites: the a-parameter changed in a non-ordinate way and c-values increased throughout the series. The authors expected both parameters to decrease because of the smaller size of Cr3+ ions. However, thermal analyses showed an increase in OH- content, and the increase in the c-dimension was attributed to the presence of increasing stacking faults. The a- and c-parameters decreased with increasing Fe-to-Cr substitution.

Specific surface area (SSA)

Specific surface area (SSA) values of the synthetic maghemite increased up to 5.9 mol% Al, reaching 20.0 m2 g-1 (Figure 6). For synthetic hematite, SSA results increased linearly, reaching 14.8 m2 g-1 at 12.0 mol% IS (Figure 6). Increasing SSA values are consistent with decreasing MCD values (Table 1). Substitution of Fe for Al atoms within the crystal structure of synthetic maghemites hampers crystal growth on all faces of the cubic structure. For most Fe oxides, the presence of metals with smaller ionic radii reduces crystal size, enhances specific surface area, and decreases MCD (Cornell and Schwertmann, 1996). Sidhu (1988) found a mean SSA value of 17.3 m2 g-1 in Al-maghemites and 6.7 m2 g-1 in Al-hematites. In this study, mean values for Al-maghemites and Al-hematites were 18.6 and 12.5 m2 g-1, respectively. So, transformation of maghemite to hematite reduced surface area as the result of increasing particle size.

Figure 6
Specific surface area (SSA) behavior due to Fe to Al substitution in maghemite and hematite structures. ** and *: significant at 1 and 5 % by the t test, respectively.

The SSA values decreased exponentially with increased heating time (Figure 7). On average, the SSA of maghemite tended to be higher than the SSA of the thermal hematite produced (Cornel and Schwertamn, 1996). Values ranged from 8 to 130 m2 g-1 in maghemite and from 2 to 90 m2 g-1 in hematite.

Figure 7
Specific surface area (SSA) values to maghemites-hematite with 0.0 Al (a), 5.6 Al (b) and 12.0 mol% Al (c) when submitted to different heating times. **: significant at 1 % by the t test.

CONCLUSIONS

Increasing isomorphic substitution requires more time, and the temperature necessary for solid state thermal transformation of maghemite into hematite was up to 693 °C.

The transformation kinetics data fit to the Rietveld model were better than those fitted to the Sidhu model.

Maghemite unit cell parameters and MCD values decrease with increased IS. However, for hematite, only the c- dimension and MCD decrease with increased IS.

Upon increasing heating time from 0 to 6480 min, maghemite MCD values decrease, regardless of the degree of IS; however, the effect is less pronounced for the highest degree of IS.

For hematite, MCD values increase over time until stabilizing at about 128 min (0.0 mol% Al), 360 min (5.6 mol% Al), and 2160 min (12.0 mol% Al); the lower the IS, the shorter the time required.

Specific surface area values decrease with heating time; thus, the SSA of maghemite decreased when transformed into hematite.

ACKNOWLEDGMENTS

M.A. Batista thanks the CNPq (Conselho Nacional de Desenvolvimento Científico e Tecnológico) for financial support (Process No. 474142/2012-4).

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Publication Dates

  • Publication in this collection
    2017

History

  • Received
    1 Sept 2016
  • Accepted
    2 Jan 2017
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Sociedade Brasileira de Ciência do Solo Sociedade Brasileira de Ciência do Solo, Departamento de Solos - Edifício Silvio Brandão, s/n, Caixa Postal 231 - Campus da UFV, CEP 36570-900 - Viçosa-MG, Tel.: (31) 3612-4542 - Viçosa - MG - Brazil
E-mail: sbcs@sbcs.org.br
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