A promising natural purple batter system with antioxidant activity for vacuum fried breaded shrimp

Abstract

This study aims to develop a batter system with natural purple and functional quality for vacuum fried breaded shrimp. Purple sweet potato flour (PSPF), soy protein isolate (SPI), and xanthan gum were used as coating materials. The effect of the ratio of SPI and xanthan gum on the rheological properties, coating pick-up, color, moisture content, oil content, texture, anthocyanin content and antioxidant activity were investigated. Compared with the control group, it was observed that the batter system with PSPF, SPI and xanthan gum had better rheological properties. The result showed that a ratio of 2:1 for SPI to xanthan gum had the highest coating pick-up value (49.83%), the more attractive purple (a* = 3.07), less oil content (20.55%) and retained higher anthocyanin content (51.71 mg/100 g). Based on the results of anthocyanin content, vacuum fried shrimps were analyzed for antioxidant activity. In the 2,2-diphenyl-1-picrylhydrazyl (•DPPH), hydroxyl (•OH) radical-scavenging assay test, PSPF vacuum fried shrimps showed high free-radical scavenging activity (60.19% for •DPPH and 35.97% for •OH). Therefore, the batter system with PSPF, SPI and xanthan gum is a promising coating material, which is widely used for vacuum fried breaded products, such as pork chop, steak, chicken nuggets and fish fingers.

Keywords:  vacuum frying; purple batter system; breaded shrimp; rheological properties; anthocyanin content; antioxidant activity

1 Introduction

Over recent years, with the development of the economy, fast foods, especially fried breaded food products, are globally appreciated due to the improvement of the flavor, texture and appearance of food products (Surojanametakul et al., 2020). At present, fried breaded foods are mainly processed in two ways: traditional frying at normal atmospheric pressure and vacuum frying. The nutrition of food is easy to destroy due to the high temperature of 160-180 °C. It generally leads to higher oil absorption that could be up to 50% of the total weight of the fried food (Pinthus et al., 1993), which particularly leads to several serious health problems, including coronary heart disease, cancer, diabetes and hypertension. By contrast, vacuum frying has many advantages attributed to low temperature and less oxygen in the frying process, such as (i) a reduction in oil deterioration; (ii) preservation of natural color and flavor; (iii) reduced oil content of fried products and decreased cancerogenic substances (Granda et al., 2004); and (iv) maintaining nutritional compounds (Silva & Moreira, 2008). In recent years, with the increasing awareness of food safety, consumers are gradually inclined to eat low-fat or fat-free products. Thus, vacuum frying is an excellent and promising alternative technology.

With the increasing application of vacuum frying in breaded foods, it was found that vacuum fried breaded shrimps had light color, but were less attractive. Breaded foods are composed of the crust and interior food. However, its sophisticated batter formulation determines all the final quality performance of the breaded foods due to the functionality of its composition, concentration and characteristics. It was found that batter formulations have been developed with specific ingredients in recent studies, such as high amylose rice (Lee et al., 2013), sorghum flour modified with cassava starch (Onyango et al., 2011), tomato powder (Modzelewska‐Kapituła, 2012) and mushroom powder (Kim et al., 2010). Thus, the ingredients of the new-type batter will also create a new breaded foods product with a high level of appeal of attributes.

The purple sweet potato (PSP) has attracted more and more attention from researchers in the last few years because of its natural purple color and high levels of nutritional value (Peng et al., 2013). Nowadays, PSP is cultivated widely in China as a resource of food and industrial material including beverages, natural colorants and rich polyphenol functional food ingredients (Liu et al., 2013; Truong et al., 2018). The purple sweet potato anthocyanins (PSPA) were found to have a remarkable range of effective activities such as anti-oxidation, antimutation and hepatoprotection. In addition, many studies have indicated that anthocyanins from PSP exhibited significant effects of alkalinity or acidity at different pH on the color of the PSP juice (Truong et al., 2019). Thus, this study uses purple sweet potato flour (PSPF) as the base material for the coating batter. Most importantly, the PSPA are sensitive to high temperature, which could be avoided during vacuum frying.

The objective of this study was to evaluate a batter system with PSPF, soy protein isolate (SPI) and xanthan gum for evaluating characteristics and quality. The batter system is even widely applied to other aquatic products and meat products with antioxidant activity.

2 Materials and methods

2.1 Raw material

The frozen headless shrimps (Litopenaeus vannamei) with average sizes of 70-90 shrimps/kg were purchased from Zhanjiang Guolian Aquatic Products Co., Ltd. (Zhanjiang, China) and kept frozen at –20 °C until use.

2.2 Chemicals and other components used

PSPF, wheat flour, SPI, salt, sugar, xanthan gum, sodium tripolyphosphate, anhydrous citric acid (food grade), bread crumbs and palm oil were purchased from Zhanjiang Keming Technology Co., Ltd. (Zhanjiang, China). Petroleum ether (boiling range 30-60 °C) used for the experiment was of analytical grade.

2.3 Sample preparation

The frozen headless vannamei shrimps were defrosted. Their shells were removed and the abdominal segments of the shrimps were cut to approximately 90% depth. Then, the shrimps were soaked in a saline solution for 40 min. Finally, they were rinsed with cold water . Each sample was weighed before coating.

2.4 Batter preparation

The new batter systems consisted of PSPF and different ratios of SPI to xanthan gum (Table 1). All dry ingredients were thoroughly preblended and mixed with concentrations of 0.3% citric acid solution (Truong et al., 2019). A common batter system on the market was used as a control (Pan et al., 2015). To ensure thorough mixing, the batters were blended with an electric mixer at the lowest speed for 30 s.

Table 1
Compositions in batter flour mixture.

Sample	PSPF (%)	Wheat flour (%)	SPI (%)	Xanthan Gum (%)	Salt (%)	Sugar (%)	Citric acid (%)	solid to water (w/v)
Control	/	92	8	/	10	5	/	1:1.83
1	40	/	50	10	10	5	0.3	1:10
2	40	/	40	20	10	5	0.3	1:10
3	40	/	30	30	10	5	0.3	1:10
4	40	/	20	40	10	5	0.3	1:10
5	40	/	10	50	10	5	0.3	1:10

• Control: The common batter system with wheat flour and soy protein isolate. 5:1, 2:1, 1:1, 1:2, 1:5: The ratio of soy protein isolate to xanthan gum at contain content of purple sweet potato flour. The amount of sugar and salt added is the percentage of the total content of wheat flour and soy protein isolate. Citric acid solution (w/v).

2.5 Preparation of vacuum fried breaded shrimp

Each sample was immersed in different batter formulas (Table 1) for 10 s and then coated with breadcrumbs. The breaded shrimps were stored in a refrigerator at –18 °C for 24 h. Finally, the frozen breaded shrimps were fried in a vacuum fryer (Haiyang Xinrui Food Equipment Co., Ltd., China) at the vacuum pressure of 65 kPa and 95 °C for 15 min. Triplicate tests were taken for every experiment.

2.6 Flow behaviors

Flow behaviors of different batter systems were determined in a modular advanced rheometer (Rheometer HAAKE MARS III, Thermo Fisher Scientific Co., Ltd., NY, USA). The rheometer was equipped with plate geometry (60 mm diameter with a 2° angle). The gap was set at 1.0 mm. Triplicate scans were made (Lee et al., 2019).

2.7 Coating pick-up

Coating pick-up was analyzed in triplicate and it is measured by the method described by Salvador et al. (2005) using the following Equation 1:

$\text{Adhesion degree}=\frac{\text{weight of breaded shrimp -weight of breaded shrimp before coated}}{\text{weight of breaded shrimp}}$ (1)

2.8 Color measurement

The CIELAB color parameters [lightness (L*), green-red chromaticity (a*) and blue-yellow chromaticity (b*)] of the crust sample color were measured in triplicate with a Color Difference Meter (NS810, 3NH Technology Co., Ltd., Shenzhen, China). Total color change (△E) is defined in the following Equation 2:

$\Delta E=\sqrt{L^{*2}+a^{\text{*}2}+b^{\text{*}2}}$ (2)

2.9 Moisture and oil content analysis

The moisture contents of the samples were obtained on the basis of the weight difference in the dry state. The oil contents of the fried breaded shrimps were determined by the Soxhlet extraction method. The analysis was performed in triplicate.

2.10 Texture analysis

The crispness of crusts was evaluated with a texture analyzer (Food Technology Corporation, VA, USA). The maximum breaking force or hardness of the samples was measured with a 1000 N load cell. The samples were drilled with a cylindrical probe (P/0.5), The maximum peak force represents the cutting force (in Newton, N) as a hardness value. Each analysis was performed using six samples.

2.11 Determination of Total Anthocyanin Content (TAC)

The total anthocyanin levels before and after frying were determined using a spectrophotometric method (Lees & Francis, 1972). The samples obtained by different conditions were pulverized and extracted with HCl-ethanol solution (95% ethanol solution and 1.5 M HCl solution, v/v: 85/15) on a water bath kettle at 60 °C for 2 h and combined power ultrasound for 40 min. Then, the extraction was subjected to centrifugation and filtration. The absorbance of each dilution was measured at 535 nm against a distilled water blank using a spectrophotometer (UV757CRT; Yidian Analytical Instrument Co., Ltd., Shanghai, China). Anthocyanin content was calculated by the following Equation 3:

$\text{Anthocyanin content (mg/100 g)}=\frac{100\times E\times V}{98.28\times M}$ (3)

where E is the absorbance at 535 nm, M is sample weight, V is the dilution factor for the sample and 98.28 is the 1% anthocyanin extinction coefficient at 535 nm.

2.12 Antioxidant activity

The DPPH (2,2-diphenyl-1-picrylhydrazyl) radical-scavenging ability of the PSP breaded shrimps extract was determined using a standard method (Park et al., 2012; Curi et al., 2019). Anthocyanin extract (4.0 mL) was mixed with 4.0 mL of DPPH (0.0178 mM), measured quickly, then kept at room temperature for 30 min before measuring the absorbance at 517 nm. Hydroxyl radical-scavenging ability of the anthocyanin extract was detected. Briefly, the anthocyanin extract (1 mL) was transferred to a colorimetric tube and mixed with 1 mL of 9 mM salicylic acid-ethanol solution, 1 mL of 9 mM FeSO₄ and 1 mL of 8.8 mmol/L H₂O₂. The mixture was put on a water bath kettle under 37 °C for 30 min. Finally, with distilled water as the background, the mixture was measured at 510 nm wavelength (Zhang et al., 2020).

2.13 Statistical analysis

The experimental results were mean ± standard deviation (n = 3). The software JMP (Version 13, SAS Institute Inc., Cary, NC, USA) was utilized to perform analysis of variance (ANOVA). Duncan’s multiple range tests were applied to determine the significant differences between control and treatments at the 95% confidence interval. Statistical analysis and processing were performed using the Origin 9.0 software (Microcal Software, Inc., Northampton, MA, USA).

3 Results and discussion

3.1 Flow behaviors

Batter viscosity within the batter systems significantly affects the flow behavior by the composition and proportion of the ingredients of the batter (Dogan et al., 2005). The change in the shear stress with shear rate for different batter systems can be seen in Figure 1.

Figure 1
Change in the shear stress with shear rate for the different batter systems.

All investigated batter systems showed that the shear stress increased with increasing shear rate at low shear rate and showed marginal changes, thereafter indicating a typical non-Newtonian flow behavior; such findings are consistent with the previous study by Baixauli et al. (2003). The experimental results provided a good fit with a power-law model. The consistency and flow behavior indices for different batter systems are given in Table 2. The flow behavior index (n) of each batter system was smaller than one revealing the shear thinning characteristics of the batters (Baixauli et al., 2003). The batter consistency index (K) used as the viscosity of the dry components is related to water binding capacities in batter systems (Dogan et al., 2005). Compared with the control, the PSPF added batter system (PSPFB) was found to have higher viscosity. The higher viscosity of PSPFB manifested a higher amount of water held due to the high starch content of PSPF. In addition, SPI flour was enhanced in protein intensity and the gel effect (Sahin et al., 2005). Therefore, PSPFB has a higher viscosity and the batter viscosity increased when the ratio of SPI to xanthan gum decreased attributed to xanthan concentration as a thickener in foods.

Table 2
Rheological properties of slurry with different batter systems.

Batter system	R 2	K(Pasn)	n
Control	0.9948 ± 0.0015a	10.49 ± 0.96f	0.35 ± 0.02a
05:01	0.9767 ± 0.0051ab	14.63 ± 0.74e	0.20 ± 0.00b
02:01	0.9751 ± 0.0061ab	34.89 ± 1.19d	0.18 ± 0.00bc
01:01	0.9572 ± 0.0018ab	51.39 ± 0.77c	0.18 ± 0.10bc
01:02	0.9247 ± 0.0041b	78.78 ± 1.62b	0.18 ± 0.01bc
01:05	0.8059 ± 0.0528c	98.13 ± 0.52a	0.17 ± 0.01c

• Values are expressed as the mean ± SD (n = 3). Mean value in the same column with different superscripts varies significantly (p < .05). ²: The regression coefficients of power law model. K: The batter consistency index. n: The flow behavior index.

3.2 Coating pick-up

Coating pick-up is an important index in the food industry, which is affected by food quality and process yield. In general, coating pick-up is 30-50% (Hsia et al., 1992). It is directly related to batter viscosity. The coating pick-up of the different batter systems is shown in Figure 2.

Figure 2
The effect of different batter systems on the coating pick-up of breaded shrimp at different viscosities. Mean value with different superscripts varies significantly (p < 0.05).

The highest pick-up measurement was found in the case of samples that contain PSPFB, which is consistent with its higher apparent viscosity. The present results agree with other findings, which showed a relationship between coating pick-up and the consistency index (K) of batter systems (Amboon et al., 2012). What is more, these findings observed higher coating pick-up for higher batter viscosity (Dogan et al., 2005; Sanz et al., 2008). Compared with the control group, there are no significant differences with the ratio of 5:1 and 2:1 for SPI to xanthan gum of PSPFB. In addition, the lowest coating pick-up was found in samples that contain the ratio of 1:5 of SPI to xanthan gum of PSPFB. Obviously, coating pick-up was decreased with the highest batter viscosity due to the low thickening capability (Adedeji & Ngadi, 2011).

3.3 Color parameters

Color is a crucial quality factor affecting customers’ perception of fried products (Dueik et al., 2010). The different batter systems would influence the color of the breaded shrimps. The color changes of the vacuum fried breaded shrimps were measured by analyzing the color parameters, namely, L*, a*, b* and △E (Qiu et al., 2018). The effects of the different batter systems on the color of the breaded shrimps are presented in Table 3. L* is one of the most important quality parameters for frying foods. It is known that a higher value of L* represents a brighter appearance. It can be observed in Table 2 that the L* value significantly (p < .05) decreased for the vacuum fried shrimps with PSPFB compared with the corresponding values in the control batter system of breaded shrimps. In contrast, the color of the vacuum fried shrimps with PSPFB had higher a* and lower b* values. It was reported that there is a relationship between the color and the anthocyanin content of PSPF (Liu et al., 2014; Oliveira et al., 2020). The natural color is unstable and vulnerable to a lot of factors (e.g., pH, metal ions, temperature, light and oxygen) (Szadziṅska et al., 2017). It was found that chemical changes of oil and materials during frying processes affected the color parameters of fried food (Gertz et al., 2017). Considering the total color change in vacuum fried shrimps with PSPFB, this result reflects the slight effect of the ratio of SPI to xanthan gum of PSPFB on the color of the vacuum fried breaded shrimps. Conclusively, the PSPFB helps achieve better color attributes of fried products.

Table 3
Color parameters of vacuum breaded shrimp.

Batter system	L*	a*	b*	△E
Control	50.96 ± 0.47a	0.21 ± 0.03d	5.73 ± 0.02a	51.28 ± 0.47a
05:01	47.34 ± 0.24b	3.34 ± 0.14a	0.73 ± 0.03d	47.45 ± 0.27b
02:01	46.43 ± 0.37c	3.07 ± 0.23ab	0.52 ± 0.06d	46.53 ±0.37bc
01:01	46.28 ± 0.65c	2.96 ± 0.10ab	1.15 ± 0.12cd	46.40 ±0.64bc
01:02	45.40 ± 0.53d	2.71 ± 0.23bc	1.66 ± 0.51bc	45.55 ± 0.02b
01:05	45.45 ± 0.03d	2.49 ± 0.09c	1.94 ± 0.09b	45.50 ± 0.53c

• Values are expressed as the mean ± SD (n = 3). Mean value in the same column with different superscripts varies significantly (p < 0.05). △E: Total color change.

3.4 Moisture and oil content

Moisture content and oil content are significant quality factors of fried breaded shrimps. Figure 3 shows the moisture and oil content of the breaded shrimps in different batter systems fried under vacuum conditions.

Figure 3
The effect of different batter systems on the moisture and oil content of breaded shrimp. Mean value with different superscripts varies significantly (p < 0.05).

The batter system significantly affected the moisture and oil content of the breaded shrimps (p < 0.05). Compared with the control group, PSPFB of breaded shrimps significantly presented high moisture content and low oil content. This result may also be due to higher SPI and xanthan gum content with more water binding capacity in the PSPFB. Considering the total change of moisture and oil content, there was a negative link between moisture content and oil content (Sahin et al., 2005). In addition, the moisture and oil content of PSPFB were changed due to the ratio of SPI to xanthan gum. The ratio of 2:1 for SPI to xanthan gum provided the highest moisture content and the lowest oil content due to the SPI and xanthan gum providing the best film-forming ability with the highest binding capacity (Adedeji et al., 20011).

3.5 Texture analysis

Texture is an important characteristic for the acceptability of fried food. In this study, the textural properties of the breaded shrimps were measured in terms of breaking force. As an important quality index of frying products, the breaking force of the fried products can be used as an indicator of crispness and the lower the breaking force, the higher the crispness (Sinthusamran & Benjakul, 2015). The breaking force of the vacuum fried breaded shrimps with different batter systems is shown in Figure 4. As is shown in Figure 4, the breaking force decreased compared with the control. In general,the PSPF batter system was viscous enough to keep the gas within the system. The same study reported that the xanthan gum induced the highest porosity in the product due to the greater ability of this gum to retain gas (Varela & Fiszman, 2011). Conclusively, the ratio of 2:1 for SPI to xanthan gum in PSPFB provided the lowest breaking force with the highest crispness of vacuum fried breaded shrimps.

Figure 4
The effect of different batter systems on the break force of breaded shrimp. Mean value with different superscripts varies significantly (p < 0.05).

3.6 Total Anthocyanin Content (TAC)

PSPs are rich sources of anthocyanins with desirable colors and nutritional benefits and would be an ideal ingredient for preparing PSPFB for vacuum fried breaded shrimps with natural color (Giri et al., 2019). The anthocyanin degrades during the frying process, which has a dramatic impact on color quality and also affects nutritional properties (Wrolstad et al., 2005). The total anthocyanin content with PSPFB of vacuum fried breaded shrimps is shown in Figure 5. Compared with PSPF itself, the higher surface temperature of breaded shrimps during the vacuum frying process would cause the reduction of anthocyanin levels. Anthocyanin from PSPF was affected by processing conditions and temperature (Liu et al., 2012). In addition, the total anthocyanin content of vacuum fried breaded shrimps with PSPFB was reduced when the ratio of SPI to xanthan gum was decreased. This might be due to anthocyanin being a type of small-molecule active substance with strong protein affinity which can form a variety of crosslinking proteins with stiff stability (Mulaudzi et al., 2012). It can be concluded that vacuum frying could decrease the decomposition of the total anthocyanin level of fried products.

Figure 5
The effect of different batter systems on the anthocyanin content of breaded shrimp. Mean value with different superscripts varies significantly (p < 0.05).

3.7 Antioxidant activity

The effects of vacuum fried treatment conditions on the DPPH and hydroxyl (•OH) radical-scavenging activities of the PSP cultivars are presented in Figure 6. The DPPH and •OH radicals are used widely to evaluate the free-radical-scavenging activities of anthocyanin in PSPF (Netzel et al., 2003). As shown in Figure 6, significant differences in the aspects of DPPH and •OH assay were noted among different samples (p < 0.05). DPPH and •OH assay of the control sample was lowest at 0 and 4.56%, respectively. In the DPPH and •OH test, PSPF without any treatment showed the highest free-radical-scavenging ability, followed by those of vacuum fried breaded shrimps with PSPFB (PSPFBS). That is because the anthocyanin content decreases during frying. In a word, the anthocyanin in PSPFBS after vacuum frying still has antioxidant activity.

Figure 6
The antioxidant activity of different samples. Control: The vacuum fried breaded shrimps in the control batter system with wheat flour and soy protein isolate. PSPF: Purple sweet potato flour. PSPFBS: The vacuum fried breaded shrimps in purple batter system with a ratio 2:1 for soy protein isolate to xanthan gum at contain content of purple sweet potato flour.

4 Conclusion

The batter system with PSPF, SPI and xanthan gum significantly affected rheological properties, coating pick-up, color, moisture content, oil content, texture, anthocyanin content and antioxidant activity. At constant PSPF content in the batter system, the result showed that the ratio of 2:1 for SPI to xanthan gum had appropriate rheological properties with the highest coating pick-up value. Meanwhile, vacuum fried shrimps had a more attractive purple, less oil content, higher moisture content and retained higher anthocyanin content. What is more, vacuum fried PSPF breaded shrimps retain antioxidant activity. Therefore, the batter system with PSPF, SPI and xanthan gum is a promising coating material and can be recommended to be used for other aquatic products and meat products, which are processed using vacuum frying, such as pork steak, chicken nuggets and fish fingers.

• Practical Application: Development of a batter system with PSPF, SPI and xanthan gum for vacuum fried products with natural purple and better functional qualities.

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Publication Dates

• Publication in this collection
  29 Jan 2021
• Date of issue
  2022

History

• Received
  24 Aug 2020
• Accepted
  28 Sept 2020