Open-access Mg-based Nanocomposites for Hydrogen Storage Containing Ti-Cr-V Alloys as Additives

Abstract

In this study, we have investigated the synthesis, microstructure and hydrogen storage properties of Mg-based nanocomposites containing different concentrations of TiCrV and TiCr1.2V0.8 alloys. The Mg-based nanocomposites of Mg containing Ti-Cr-V additives were prepared by reactive milling (RM) under hydrogen atmosphere. The structural characterization revealed the presence of the β-MgH2, γ-MgH2 and BCC phases in the powders samples after RM. In addition, a very refined and homogenous microstructure with average MgH2 crystallite size of around 10-12 nm was observed, including a nanometric dispersion of the additives in the magnesium hydride matrix. The doping with TiCrV and TiCr1,2V0,8 greatly improves the hydrogen desorption behavior of Mg in comparison with the sample without additive, resulting in the lowest onset temperature (240 ºC) for the sample containing 5%mol. of TiCrV. Very fast absorption and desorption kinetics at 275 ºC and 300 ºC (7 minutes and 5 minutes for full desorption and absorption, respectively) were observed in the samples containing TiCrV and TiCr1,2V0,8 without any notable difference between the type of additive used in comparison with the pure sample. However, a slight reduction in hydrogen capacity is observed in the mixtures than for the pure sample (6.7 wt.% against 7.3 wt.%).

Keywords Hydrogen storage; Magnesium hydride; Reactive Milling; BCC Alloys; Additives


1. Introduction

Hydrogen is considered the ideal energy carrier since it has a very high energy content and water is the only by-product after its use in a fuel cell or internal combustion engine1. However, the development of safe and effective forms of H2 storage remains as a critical technological challenge. Gaseous hydrogen can react with some metals and alloys to form metal or complex hydrides, which allow hydrogen storage at the solid state. This represents a more suitable form of storage than the use of H2 gas at high pressures or alternatively liquid hydrogen at very low temperatures1.

MgH2 is a very interesting phase for hydrogen storage, mainly due to the low cost of Mg and its very high gravimetric capacity (7.6 wt.%), being the highest among the metal hydrides2. However, the conventional (microcrystalline) magnesium hydride has some disadvantages, as slow H-absorption/desorption kinetics even at relatively high temperatures (generally, a few hours are needed even at 400ºC). On the other hand, MgH2 produced by high-energy ball milling (HEBM) can present very fast reaction kinetics at lower temperatures3-5 (e.g: a few minutes at 300ºC). HEBM is not only suitable to increase the concentration of defects and to reduce the crystallite size to nanometer scale but also to introduce a fine dispersion of additives with catalytic effect. Different families of additives were tested with success to improve the hydrogen storage properties of nanocrystalline MgH2, producing nanocomposite powders. Transition metals, their oxides or fluorides are known to exhibit important catalytic action during the reactions of hydrogen absorption/desorption by Mg/MgH26-8. However, clear descriptions of the mechanisms involved in the catalytic action of the additives are still unclear in most of the cases, remaining as an interesting topic of fundamental research9, even considering the high amount of studies published on this topic over the last years1-10.

On the other hand, Ti-Cr-V alloys were one of the first systems studied for hydrogen storage applications11,12. These alloys exhibit a BCC solid solution structure and maximum hydrogen absorbing capacity of these alloys can reach about 3.7 wt% at room temperature (with hydrogen atoms dissolved in the BCC structure). However, these alloys suffer from disadvantages like difficult activation treatment, poor kinetics, large hysteresis, low cyclic stability, high desorption temperature and high cost. In order to improve the hydrogen storage characteristics of Ti-Cr-V system, all these drawbacks has been overcome by the preparation of these alloys by using HEBM, heat treatment and by the addition of different catalysts in the alloys14-18. The substitution of Ti, V or Cr with elements like Zr, Co, Fe or Mn leads to drastic changes in the hydrogen storage properties of the alloys due to the formation of secondary Laves phases that coexist with the BCC phase12,13. The presence of a secondary Laves phase makes the activation procedure easier as compared to pure BCC phase, though the secondary phase decreases the maximum hydrogen storage capacity12,17. Thus, combining magnesium with a BCC Ti-Cr-V alloy could be an interesting approach to produce a composite material, presenting an enhanced hydrogen absorption/desorption behavior, when compared to the MgH2 or to the BCC alloy taken alone as hydrogen storage materials19.

In this study, we showed results of the synthesis, microstructure and hydrogen storage properties of Mg-based nanocomposites containing two types of BCC alloys as additives, TiCrV and TiCr1.2V0.8. The nanocomposites were prepared by reactive milling under hydrogen atmosphere and different concentrations of the both additives were tested, from 2.5 to 7.5 mol%. The correlations between the microstructure and obtained hydrogen storage properties are discussed.

2. Experimental

TiCrV and TiCr1,2V0,8 alloys used as additives were produced by arc-melting from the pure elements (Ti: Alfa Aesar, 99.7%; Cr: Aldrich, 99.7%; V:CERAV, 99.7%). The mixtures were melted three times to ensure a good level of homogeneity and the as-cast alloys were crushed into small pieces with diameters of a few millimeters using a forging die. The Mg-based nanocomposites were obtained by reactive ball milling of pure magnesium (Aldrich, 98% of purity) containing 2.5, 5 and 7.5 mol% of TiCrV or TiCr1.2V0.8. A tool steel milling vial with an internal volume of 160 cm3 containing 25 chromium steel milling balls was used. The ball-to-powder mass ratio was fixed at 40:1 and a hydrogen pressure of 3 MPa was employed. Reactive milling was performed in a Fritsch P6 planetary mill for 24 h. Before and after processing by RM, the powder samples were handled and stored in a MBraun Labmaster 130 glovebox. X-ray diffraction (XRD) analysis was carried out in a Rigaku Geigerflex diffractometer equipped with CuKα radiation and a graphite monochromator. The XRD data was also used to calculate the mean crystallite size through Scherrer analysis. For that, the contribution of the instrumental broadening was deconvoluted using a known pattern (silicon). The hydrogen desorption behavior of the powder samples was investigated by Differential Scanning Calorimetry (DSC) performed in a NETZSCH STA 449C coupled to quadrupole mass spectrometer (QMS). Samples with mass around 10 mg were used. The measurements were performed with the heating rate of 10 K/min under argon flux of 20 ml/min. Scanning and transmission electron microscopy (SEM and TEM) were performed respectively in a Phillips XL30 FEG and in a FEI TECNAI G2-F20 microscope. The hydrogen absorption/desorption kinetics were evaluated in a home-made Sievert apparatus using samples with mass of around 100 mg and at two different temperatures, 275ºC and 300ºC, respectively. The pressure used at absorption was 20 bar and 1 bar for desorption.

3. Results and Discussion

Figure 1 shows the XRD patterns of the as-cast TiCrV and TiCr1.2V0.8 alloys produced by arc-melting followed by crushing in a forging die. It can be noticed that both alloys display only the BCC-type phase, and the Bragg peaks of the TiCr1.2V0.8 alloy present a slight shift in 2θ to the left (better viewed in the dashed line located at 2θ: ~ 42, 61 and 78(o)) in comparison with the TiCrV alloy. This shift to lower 2θ position, it's due to the higher Cr/V ratio of the TiCr1.2V0.8 composition that increases the crystal cell parameters of the BCC-structure20.

Figure 1
XRD patterns of the as-cast TiCrV and TiCr1,2V0,8 alloys produced by arc-melting followed by crushing.

Figure 2 shows the XRD patterns of the Mg pure and the Mg-based nanocomposites containing 2.5, 5.0 and 7.5 mol% of TiCrV and TiCr1.2V0.8 as additives after 24 h of reactive milling. In these XRD patterns, the following phases were identified: β-MgH2; γ-MgH2, BCC-type phase and Mg. These XRD patterns reveal that the most part of Mg was converted into the β-MgH2 and the high-pressure γ-MgH2 phases after reactive milling. Some diffraction peaks of the Mg phase were detected in all samples, indicating that a small amount of non-reacted Mg still remained. The diffraction peaks belonging to the BCC-type structure are clearly seen at ~ 42º in the samples with concentration above 5 mol% of both type of additives. The diffraction peaks of the TiCr1,2 V0,8 additive are slightly broader than TiCrV. The presence of Mg oxide and hydride phases containing additives species were not observed in the XRD patterns of the powders mixtures after processing.

Figure 2
XRD patterns of Mg pure and Mg-based nanocomposites containing 2.5, 5 and 7.5 mol % of TiCrV and TiCr1.2V0.8 milled under hydrogen for 24 hours.

Other interesting features can be seen in the XRD patterns of Figure 2. The profile of the Bragg peaks of the majority β-MgH2 phase is typical of ball milled samples where both reduction of the grain size and the presence of micro-strains lead to peak broadening and a decreased diffraction intensity. The average crystallite size of β-MgH2 phase was estimated by Scherrer analysis in all samples and it provided an estimation of the average crystallite size of around 10 nm in all samples without any significant difference regarding to the additive type and the amount used. Apparently, this result shows that there is no influence of additive type on crystallite size reduction of β-MgH2, with the milling conditions used here. Nanograin sizes of β-MgH2 phase, in the same range were observed in the reference21 when the Mg was ball milled under hydrogen atmosphere.

Figure 3a shows the DSC curves for Mg pure and Mg-based nanocomposites containing 2.5, 5.0 and 7.5 mol% of TiCrV and 2.5, 5.0 mol% of TiCr1.2V0.8. The onset and the peak temperatures are indicated in the top of each curve. The DSC curves for all nanocomposites show a significant decrease in the desorption temperature ranges compared with the Mg pure, showing an important catalytic effect of the additives. Furthermore, all samples showed the presence of only endothermic peaks with the nanocomposites having desorption temperature range much broader than the pure sample. The QMS analysis indicated only hydrogen release associated to all DSC peaks and for all samples. This feature can be well illustrated by looking into Figure 3b for the Mg-pure sample where the QMS analysis has only indicated the hydrogen release.

Figure 3
(a) DSC curves for Mg pure and for Mg containing 2.5, 5 and 7.5 mol % of TiCrV and 2.5 and 5 mol% of TiCr1.2V0.8 after RM. The values for the onset and peak temperatures are included in the top of each curve. (b) QMS analysis for Mg pure sample after reactive milling indicating only the hydrogen release from the DSC peak.

As we can clearly see, the addition of TiCrV or TiCr1.2V0.8 dramatically changes the desorption temperature range independently of the concentration added into the Mg. For the samples containing TiCr1.2V0.8, the DSC curves present two very well endothermic peaks while for the samples containing TiCrV three endothermic peaks are observed (while for the Mg pure sample only one single peak is observed). The occurrence of double or tree peaks of desorption should be related to: (a) to the heterogeneous distribution of the particle size after milling (feature not observed during the further SEM analysis, Figure 4)21; (b) the coexistence of γ and β-MgH2 phases and their different dissolution steps in hydrogen desorption22 (as already observed in XRD analysis, but less likely to play a role here since that the pure Mg sample has indicated the presence of both hydride phases and only one single peak was observed); (c) more probably due to the decomposition of hydride phases formed with the additives species, likely TiH2 or TiCrVH5,7 (FCC phase). These phases are very hard to noticed in the XRD patterns shown in Figure 2 mainly because of the proximity in 2ϴ with the majority MgH2 phase. But some previous studies23,24 already reported the incidence of at least two or three desorption peaks of Ti-Cr-V alloy in the hydrogenated state regarding to the decomposition of the hydride TiH2 or TiCrVH5,7 phases. These hydrides, TiH2 and TiCrVH5,7, are very stable since the desorption occurs at temperatures higher than 557 ºC in the as-received state due to the stronger bond Ti-H 20. But when TiCrV alloys are prepared by RM, lower desorption temperatures are observed25.

Figure 4
SEM micrographs (BSE images) for the nanocomposites: (a) MgH2 + 5 mol% TiCrV and (b) MgH2 + 5 mol% TiCr1.2V0.8.

Based on the values presented at Figure 3 for the onset temperatures, both additives used were effective in the reduction of desorption temperature ranges. However, TiCrV was more effective than TiCr1.2V0.8 for reducing the desorption temperature of MgH2 (reducing the onset temperature from 344ºC to 240 ºC in the best sample). The best results are observed in the following sequence: Mg containing 5 mol% of TiCrV followed by 7,5 mol% of TiCrV; 2,5 mol% of TiCrV; 5 mol% of TiCr1.2V0.8 and 2,5 mol% of TiCr1,2V0,8. From the Figure 3 analysis, we can concluded that 5% mol. is an optimum concentration value for doping of Mg and the further increase of TiCrV content to 7,5 mol% elevates the onset temperature being almost similar to the amount of 2,5 mol%.

SEM images obtained in back-scattered electrons (BSE) mode for the nanocomposites containing 5 mol% of TiCrV and TiCr1.2V0.8 are shown in Figure 4. These images reveal a morphology type characterized by very fine agglomerates containing particles with different formats (with planar and spherical faces) and average size around 0,3 - 5 µm. Again, there is no notable differences according to the additive type used, confirming that the milling time employed (24 h), was not only enough to reduce Mg and additive to the same particle size scale but also to result in a good level of mixing and homogeneity between them.

The nanocomposite containing 5 mol% of TiCrV was selected for a detailed TEM investigation. Figure 5 shows (a) bright field (BF) and (b) dark field (DF) STEM images showing the selected area for X-ray mapping. These images shows the presence of small agglomerates (black and gray in BF image) with grain sizes around 12-20 nm. The nanosize of the particles is in agreement with values estimated by the Scherrer analysis. The elemental X-ray mapping (100x100 nm2 scanning area) of elements Ti, Cr and V are shown in Figure 6(a) to 6(c).The mapping reveals that the agglomerate region is partially composed by additive particles Ti, Cr and V which appears brighter in their respective maps, beyond Mg (not mapped, but can be understood as the dark regions in each map). Also, the additives particles appear relatively in low amount and are very well distributed over the Mg matrix. The additive particles have grains in the same range of the Mg particles. This good level of homogeneity seen in the mixture is in agreement with the SEM images. A more refined analysis from the maps show that they look similar. However, for some areas, the Ti seems to be in high concentration in comparison to the others, indicating that the additive could probably decompose during milling. This was already reported by Santos25 during the reactive milling of BCC alloys.

Figure 5
TEM images of the nanocomposite containing Mg + 5 mol% TiCrV. In the left the bright field (BF) image and in the right the dark field (DF) image, highlighting the scanned area.
Figure 6
X-ray mapping of the additive elements: (a) Ti; (b) Cr; (c) V for the nanocomposite containing 5 mol% TiCrV. Scanning area of 100 x 100nm2.

Finally, the desorption and absorption kinetics at 275 ºC and 300 ºC for the Mg pure and the nanocomposites containing 5 mol% of TiCrV and TiCr1,2V0,8 are shown in Figure 7 (a) and Figure (7b). For the desorption at 275 ºC under 1 bar of hydrogen pressure, the pure Mg sample did not release any hydrogen and its curve was not recorded while for the nanocomposites containing TiCrV and TiCr1.2V0.8 a partial hydrogen desorption was observed, releasing 5.4 wt.% of hydrogen in 15 minutes. For the subsequent absorption at 275ºC under 20 bar of hydrogen pressure, the nanocomposites presented again the same kinetic behavior, absorbing the same amount of hydrogen in approximately 8 minutes.

Figure 7
(a) Desorption kinetics at 275ºC and 300ºC for the pure Mg and for the nanocomposites containing 5 mol% of TiCrV and TiCr1,2V0,8 under 1 bar of hydrogen pressure. (b) Absorption kinetics at 275ºC and 300ºC for the pure Mg and for the nanocomposites containing 5 mol% of TiCrV and TiCr1,2V0,8 under 20 bar of hydrogen pressure.

When the temperature is increased up to 300ºC, the kinetic behavior and the hydrogen capacity between the samples are changed. The desorption and absorption kinetics becomes faster and the hydrogen capacity measured is slight higher than at 275 ºC. At 300 ºC, the nanocomposite containing TiCrV released 6.5 wt.% against 6.7 wt.% of the one containing TiCr1.2V0.8. Nevertheless, both additives presented very fast desorption kinetic behavior, releasing those amounts of hydrogen after 7 minutes. For the subsequent absorption, their hydrogen capacities are reached, again, after 8 minutes. It interesting to point out that for the both additives tested here, different desorption behavior based on DSC analysis were presented but very similar kinetic properties were observed. It worth to point out that the DSC measurements were performed in the powders samples immediately after milling.

Not less important, the Mg pure sample needed more than 50 minutes to complete its desorption at 300ºC, but it showed, as expected, a higher hydrogen capacity, releasing about 7.3 wt.% of hydrogen. For the absorption at 300ºC, the Mg pure sample presented a very fast hydrogen storage capacity.

We have observed that when the kinetics measurements are only carried out at a condition where the driving force was too high, i.e. 275 and 350 ºC K under 20 bar of H2, the effects between the both additives tested could be hardly noticed. For the samples containing additives, the absorption process is found to mainly depend on temperature and pressure conditions and, in this case, the role of the microstructure which appears very refined and homogeneous as indicated by SEM and TEM analysis, seems to play a more important role. While for the desorption kinetics, it starts first in the mixtures instead of the pure sample. It due to fact that the additive particles act as catalysts, dissociating H2 molecules into H atoms, which could diffuse more easily along the grain boundaries between magnesium and the additive materials7,26.

4. Conclusions

The following conclusions could be drawn from this investigation:

- After milling, the powders samples showed the presence of the hydride phases, β and γ-MgH2 (high-pressure phase) and the BCC alloy structure (for samples with concentration of TiCrV and TiCr1,2V0,8 higher than 5 mol%.). Nanograin sizes around of ~10 nm and good level of homogeneity were also observed as typically noticed in ball milled powders.

- The doping with TiCrV and TiCr1,2V0,8 greatly improves the hydrogen desorption behavior of Mg in comparison with the sample without additive. The amount of 5 mol% of TiCrV was slightly more effective than TiCr1.2V0.8 in desorption temperature reduction (~240 ºC), also this concentration showed to be an optimum value for doping Mg since that an increase to 7,5 mol% resulted in higher desorption temperature.

- Very fast absorption and desorption kinetics at 275ºC and 300 ºC were observed for the mixtures in comparison with the Mg pure. At 275ºC, the pure Mg sample did not release any hydrogen while for the nanocomposites containing TiCrV and TiCr1,2V0,8 , a very fast hydrogen desorption was observed, releasing 5,4 wt.% of hydrogen in 15 minutes. At 300ºC much faster hydrogen desorption (~7 min.) and higher hydrogen capacity (6.7 wt.%) were observed. The improvements in kinetics could be associated to: (a) the refined microstructure; (b) the good level of mixing and; (c) the catalytic effect of additives during absorption and desorption processes.

5. Acknowledgments

The authors wish to thank CAPES and CNPq for the financial support.

6. References

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Publication Dates

  • Publication in this collection
    01 Sept 2016
  • Date of issue
    Dec 2016

History

  • Received
    29 Feb 2016
  • Reviewed
    20 July 2016
  • Accepted
    16 Aug 2016
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