Abstract
Dissolution tests evaluate the release of therapeutic agents in various dosage forms, acting as quality control tools to secure batch–batch equivalence and guides for formulation development and in vivo drug bioavailability prediction for pharmaceutical scientists. In this article, dissolution tests described in the Brazilian Pharmacopeia 6th ed. were systematically reviewed using the following descriptors: drug, dosage forms, apparatus, rotational speed, dissolution media, sampling time, quantitative procedure, and the value of Q . Test conditions were compared with those described in the United States Pharmacopeia (USP) dissolution database. In September, 2023, dissolution tests were required for 127 monographs, accounting for only 10% of those listed in the USP database. Paddles were used in 80 monographs (63.5%) at various rotation speeds. Basket apparatus was recommended for 47 products, including tablets, capsules, and gastro-resistant granules with variable speed ranges. The simulated gastric fluid was described in four monographs. Moreover, pH of the dissolution media for 29 products was adjusted in the physiological range of 2–7.5. Twenty-eight monographs are exclusively listed in the Brazilian Pharmacopeia. Among the 99 products listed in both compendiums, dissolution tests were only harmonized for 69 monographs.
Keywords: Brazilian Pharmacopeia; Dissolution methods; Review; Solid dosage forms; USP dissolution database
INTRODUCTION
Dissolution is a phenomenon in which a solid substance is dissolved in a liquid to form a solution. Dissolution of a therapeutic agent leading to its change from a dosage form into a biological fluid is a crucial step that precedes its absorption, as only molecules in solutions can cross the biological barriers (Dressman et al ., 1998 ). In vitro dissolution tests are required by most regulatory agencies worldwide not only for new drugs but also to secure batch–batch equivalence. Additionally, these tests provide important information to assist formulation scientists in selecting the adequate excipients as they facilitate the measurement of the extent and rate of drug release from a dosage form under specific and controlled conditions mimicking its performance in vivo (Dressman et al ., 1998 ).
During drug dissolution, solvent interacts with the exposed structure of the solute. At the solute–solvent interface, an unstirred solvent boundary layer is formed, where the concentration saturation is achieved. Fickian diffusion of solute molecules across this stagnant layer towards the bulk solution occurs until the entire particle is dissolved or the solvent solubility concentration is achieved (Dressman et al ., 1998 ). This phenomenon is depicted by the Noyes and Whitney ( 1897 ) equation, modified by Nernst ( 1904 ) and Brunner ( 1904 ):
( \begin{equation}\frac{dm}{dt} = \frac{DA_{(t)}}{L} \times \left( C_{s} - C_{b} \right)\end{equation}
where dm/dt is the total dissolved mass of the drug per unit time, D is the diffusion coefficient of the drug in the solvent, A is the total exposed area of the dissolving drug particle, L is the thickness of the unstirred solvent layer around the particle, and C s and C b are the solubility and concentration of the drug in the bulk solvent, respectively. Notably, L value is affected by the fluid viscosity and hydrodynamic properties of the surrounding dissolution medium (Siepmann, Siepman, 2013 ).
Dissolution test requirement was first listed in the United States Pharmacopeia (USP) 13 th ed., with the incorporation of 6 monographs using a basket apparatus in 1970 and paddle method in 1977 (Dokoumetzidis, Macheras, 2006 ). Currently, the test is requireds for more than 1,770 monographs, and seven distinct apparatuses can be applied according to the dosage forms (Mohite et al ., 2022 ). It was officialized by the Brazilian and British Pharmacopeias in 1988, the only methods described in both compendiums are those using the basket or paddle apparatus.
Due to globalization, unpacked medicines produced in one country are commonly exported to other countries. Hence, drug products must comply with the regulatory requirements of each market. Harmonization of the quality parameters and tests described in distinct pharmacopeias is desirable and a focus of The International Council for Harmonization of Technical Requirements of Pharmaceuticals for Human Use (ICH; https://www.ich.org/ ). In 2010, based on the ICH guideline Q4B annex 7 (R2), the European Medicines Agency (EMA) recommended the interchangeable use of the official dissolution tests with the basket, paddle, and flow-through cell apparatuses from The European, Japanese, and USP Pharmacopeias within the ICH regions, except when enzymes are used in the media (EMA, 2010 ).
This article aimed to review and summarize the dissolution tests described in the Brazilian Pharmacopeia, 6 th Edition (FB6) (ANVISA, 2019 ). All test conditions were compared with those currently listed in the USP Dissolution Database (The United States Pharmacopeial Convention, 2023 ; https://www.usp.org/resources/dissolution-methods-database ).
MATERIAL AND METHODS
Methods
All dissolution tests officially adopted by the Brazilian Pharmacopeia in 2023 were reviewed and summarized in this article. This review encompasses the following parameters: type of drug, dosage form, apparatus, rotational speed, dissolution medium, sampling time, quantitative procedure, and the value of Q . Additionally, test conditions for each monograph were compared with those described in the USP dissolution database, which was updated on September 20, 2023 (The United States Pharmacopeial Convention, 2023 ).
RESULTS AND DISCUSSION
Dissolution tests required by FB6 for 2023 are summarized in Table I . The tests is required in 127 monographs for 118 different drugs. Among them, five monographs referred to the following associated drugs: amiloride hydrochloride + hydrochlorothiazide, amoxicillin + clavulanate potassium, atenolol + chlortalidone, levonorgestrel + ethinyl estradiol, sulfamethoxazole + trimetoprim, and zidovudine + lamivudine. Nine drugs had monographs for more than one type of dosage form: amitriptyline hydrochloride (tablet and capsule), ampicillin (tablet and capsule), ampicillin trihydrate (tablet and capsule), cefadroxil (tablet and capsule), ibuprofen (tablet and oral suspension), nitazoxanide (tablet and powder for suspension), pantoprazole sodium (capsule and gastro-resistant granules), levonorgestrel + ethinylestradiol (tablet and dragee), and simvastatin (tablet and capsule). For prednisone tablets, the dissolution method depended on the dose ( < 10 or > 10 mg). However, the number of products for which a dissolution test is required by the Brazilian Pharmacopeia is less than 10% of those for which a dissolution test is required by the USP database. Therefore, future studies should focus on developing and validating the dissolution tests for drug products marketed in Brazil but not listed in the Brazilian Pharmacopeia.
Notably, monographs for 28 products for which the dissolution tests are mandatory in FB6 are not included in the USP database. Moreover, among the 99 monographs listed in both compendiums for 69 dissolution tests were identical (70%). For the other 30 products, some divergence was found, including in the type of dissolution medium, apparatus, speed, and sampling time, as summarized in Table I . This lack of harmonization can affect the Brazilian pharmaceutical market, as products intended for export or import should comply with distinct regulatory tests. However, such differences do not mean that a particular method is not adequate. Official dissolution tests reflect the quality differences among pharmaceutical products but do not necessarily predict the in vivo performance of the formulations (Manadas, Pina, Veiga, 2002 ; Medina-López et al. , 2020 ).
Dosage forms
Tablets encompassed 83.5% of all dosage forms (106/127), followed by capsules (13.4%, 17/127). Other dosage forms included oral suspensions (ibuprofen), dragees (levonorgestrel + ethinyl estradiol), powders for suspension (nitazoxinide), and gastro-resistant granules (pantoprazole sodium). Each represented less than 1% of the monographs for which a dissolution test was required (1/127). In comparison, from the 1,793 products listed in the USP database, including those for veterinary use, a dissolution test was required for 1,508 (1,536) monographs, including tablets (74.6.0%), capsules (23.6%), and suspensions (1.45%), as shown on Figure 1 .
FIGURE 1 - Comparison of the dissolution tests described in the Brazilian Pharmacopeia and USP database.
Apparatus
Compendial apparatus is preferred for dissolution methods to ensure batch–batch quality, consistency, and performance of drug products. Basket and paddle apparatuses were developed in the 60s and are the main choices for immediate-release solid oral dosage forms. For non-floating and disintegrating products, a paddle is recommended as it promotes a well-mixed hydrodynamic environment, whereas a basket or sinker is used as an alternative for floating formulations. Conversely, for non-disintegrating dosage forms, a basket is more suitable as it allows the medium to freely access the dosage form. For other drug release technologies and non-oral products, a different USP apparatus may be chosen (Bredael, Liang, Hahn, 2015 ).
Although the Brazilian Pharmacopeia describes three dissolution methods, namely Method 1 (basket), Method 2 (paddle), and Method 3 (reciprocal cylinder device), in its general chapter, only the first two are employed. Paddle is required for 80 monographs (63.0%), mainly for tablets (96.8%), whereas the basket is recommended for 47 (37%) products, including 33 tablets, 13 capsules, and 1 gastro-resistant granules; no sinker was prescribed. In contrast, all USP dissolution apparatuses (Apparatuses 1–7) are listed in the USP dissolution methods database (The United States Pharmacopeial Convention, 2023 ). Paddle is recommended in 69.8% of the monographs (1052/1508) mostly to evaluate the immediate-release solid dosage forms (tablets: 600; capsules: 145; oral suspension: 12). Basket is required for 25.8% of the products (389/1508), including tablets (134), extended-release tablets (104), and capsules (84).
Rotation Speed
As shown in Figure 2 , the rotational speed of the basket method varies between 50 and 150. For 36 monographs (24 tablets, 11 capsules, and 1 gastro-resistant granules), the rotation was set at 100 rpm. The highest rotation speed (150 rpm) was used only for the ibuprofen tablets, whereas 50 rpm was required for eight monographs (six tablets and two capsules). Spin values of 75 and 120 rpm were applied to the sibutramine hydrochloride and digoxin tablets, respectively.
In the paddle method, the rotation speed was in the range of 25–100 rpm, with a common speed of 50 rpm (47 monographs, 46 for tablets, and 1 for capsules). The fastest spin value (100 rpm) was cited in seven monographs, whereas the slowest speed (25 rpm) was only required for ritonavir capsules. The rotation speed was set at 75 rpm for 20 products, 17 of which were tablets and two were capsules.
Speed ranges for the paddle and basket methods were within the same range as those listed in the Brazilian Pharmacopeia. Similarly, the most common rotation speeds for the basket and paddle devices were 100 and 50 rpm, respectively.
Rotation is an important factor for the hydrodynamic flow around the dosage form and reflects the different dissolution behaviors (Morihara et al. , 2002 ). Generally, rotation speed and dissolution rate exhibit a negative correlation (Bruner, Tolloczko, 1900 ). This relationship was demonstrated by comparing the effects of stirring on the dissolution profiles of immediate-release tablets containing distinct strengths of propranolol hydrochloride (BCS I), carbamazepine (BCS II), ranitidine hydrochloride (BCS III), and metronidazole (BCS IV). (Medina-López et al. , 2020 ). The time required to dissolve 63.2% of the dose (td), derived from the data fitted to the Weibull function, was inversely related to the augmentation of the medium agitation (50, 75, and 100 rpm). Similar behavior was observed when comparing the dissolution profiles of immediate- and extended-release carbamazepine tablets (Qureshi, 2004 ).
The choice of a specific rotation partly depends on the drug solubility. For a highly soluble compound, the typical conditions may involve 900 mL of 0.1 N HCl, pH 4.5 or pH 6.8 medium, and paddles at 50 rpm (Bradel, Liang, Hahn, 2015 ). For tablets sticking to the vessel wall, 75-rpm spindle speed should be tested, whereas 100-rpm should be initially investigated for baskets (FDA, 1997 ).
FIGURE 2 - Distribution of the dissolution tests required by the Brazilian Pharmacopeia according to the apparatus, dosage forms, and rotation speed. A: Basket method; B: Paddle method.
Dissolution Media
The composition of the dissolution medium is a critical parameter influencing the quality of the dissolution method. It seeks to discriminate important critical quality attributes and characteristics of drug release from the dosage form, as well as to predict its performance in vivo (Dressman et al. , 1998 ).
In the Brazilian Pharmacopeia, different types of media have been described. The deaerated or degassed water has been mentioned in 40 monographs, whereas the hydrochloric acid (0.1 and 0.01 M) is required for 48 products, corresponding to 31.5 and 37.8% of the total number of the dissolution tests, respectively. One should be aware of the lack of water buffering capacity and that the pH value and surface tension can vary according to the water source; therefore, pH monitoring is always recommended in these cases (Shohin et al. , 2016 ),
In five monographs (duloxetine hydrochloride capsules; pantoprazole sodium capsules and gastro-resistant granules; mycophenolate sodium and rabeprazole sodium tablets), the dissolution medium involved acidic and buffered stages.
Dissolution media consisting of buffered solutions were used in 28 monographs, corresponding to 22% of the total number of tests. The most common was the phosphate buffer used in 22 products, and the use of acetate, borate, and Tris buffers were also recommended. Simulated gastric fluid was indicated in four monographs, but the enzyme was required only for ibuprofen and bromazepam tablets.
The pH of the dissolution medium for the 29 products was mostly adjusted within the physiological range of 2–7.5, mainly at pH 6.8. For nalidixic acid tablets, the recommended pH of the dissolution media was 8.6, for rabeprazole sodium and phenytoin tablets was 9.0. The non-physiological pH value of the dissolution media for the nalidixic acid tablets was able to discriminate the dissolution profiles of distinct lots of formulations and also provided linear in vitro-in vivo correlations between the cumulative amount of drug excreted at 24 h by healthy volunteers and the log of the amount dissolved at 30 min, and between the log of the cumulative amount excreted up to 24 h and the log of the amount dissolved at 45 min., respectively (Jung, Gonzales, Rodrigues, 1993 ). The pH of 9.0, which is required for rabeprazole, can be justified by the higher stability of the drug under alkaline conditions, as previously demonstrated (Garcia et al., 2006 ), whereas for phenytoin, this pH is due to the low solubility of the drug at pH < 8.4, which is its pKa. At lower pH values, it was not possible to discriminate the dissolution profiles of distinct formulations, as clearly demonstrated by Chiang and Wong ( 2013 ) via physiologically based pharmacokinetic modeling and pre-clinical studies.
Regarding the media volume, it varied between 500 and 1000 mL, but the most common was 900 mL, corresponding to 82% of the total. The solubility and the dose strength should be taken into account when selecting the volume of the dissolution media, which should be able to guarantee the sink condition. For most drugs, this condition is achieved when a volume of 900 mL (Bredael, Liang, Hahn, 2015 ).
The use of surfactants in dissolution media is one of the main methods to increase the aqueous solubility of insoluble or poorly soluble drugs (Amidon et al ., 1995 ). This prevents agglomeration and nucleation of the drug and reduces the recrystallization rate in the dissolution medium (Kim et al ., 2011 ). Three types of surfactants were employed in 13 monographs: sodium lauryl sulfate (SLS; 0.5–3%, w/v ), polysorbate 80 (0.005–2%, w/v ), and cetrimonium bromide (6%, w/v ).
SLS is an anionic surfactant with a hydrophilic–lipophilic balance (HLB) of 40 (Wade, Weller, 1994 ). It was used as additive in the dissolution media of the following drugs: carbamazepine, efavirenz, flutamide, mebendazole, praziquantel, ritonavir, and simvastatin. Except for simvastatin, all of these were weak bases. The non-ionic surfactant, Polysorbate 80 with an HBL value of 15 (Wade, Weller, 1994 ) was used for the products levonorgestrel + ethinyl estradiol (Tablets and Dragee) and nimesulide (tablets). In contrast, cetrimonium bromide, a hydrophobic cationic surfactant with an HLB of 7.3 (Federation International Pharmaceutique, 2012 ) was indicated for nitazoxanide capsules.
Of the eleven drugs requiring the use of surfactants, 10 were Class 2 according to the Biopharmaceutical Classification System (Samineni, Chimakurthy, Konidala, 2022 ). Therefore, these drugs have low solubility and high permeability, which justify the use of such additives in dissolution media, as they enhance solubility by reducing the surface tension of the medium, increasing the wetting of the drug, and by micellar solubilization (Cherkashina et al ., 2020 ). It can be speculated that basic drugs dissociate into a cationic form before solubilization into micelles formed by the anionic surfactant SLS (Park, Choi, 2006 ). Conversely, nitazoxanide is acidic due to the presence of a nitro moiety, justifying the use of cationic cetrimonium bromide (Valladares-Méndez et al. , 2016 ).
The USP database recommends more diverse and physiologically similar dissolution media, such as simulated fluid (90 monographs) and intestinal fluid (31 monographs). The use of pepsin was mandatory for nine monographs, all of them capsules dosage forms, (cyclophosphamide, doxepin hydrochloride, duloxetine delayed-release, dutasteride + tamsulosin hydrochloride, imipramine hydrochloride, isotretinoin, loratadine, and metyrosine). For tacrolimus capsules the hydroxypropylcellulose was used as an additive. For orlistat capsules, is recommend to add two drops of n-octanol into the dissolution medium. The use of distinct buffers is required throughout the USP database as elicited herein: phosphate buffers are cited in 308 monographs, acetate buffer is required in 31 methods, borate in 3 cases, 20 methods have described the use of citrate buffer, 9 media compositions including tris-buffer, phthalate buffer was cited in 6 methods, and ascorbate was mentioned in 1 method. However, water or HCl 0.1 N are by far the most common medium employed in the USP database (43.28% of the methods).
Sampling Time Points
One key parameter scored by the Brazilian Pharmacopeia in the dissolution tests was the collection time at which aliquots were taken to quantify the drug in the dissolution media.
For very rapid dissolution rate drugs, the dosage form should release 85% of the active substance in 15 min, whereas for rapid dissolution drugs, 85% of the active substance should be released within 30 min (ANVISA, 2010 ). The sampling time points among the monographs listed in the Brazilian Pharmacopeia varied from 15 to 180 min. The shortest time points were required for the monographs of cimetidine and mycophenolate mofetil tablets. For both, the acceptance criteria were 75 and 80% of the dose within 15 min, respectively; therefore, both did not have a very fast dissolution rate. Diltiazem hydrochloride tablets required the longest collection time (180 min).
The most common collection times were 30 and 45 min, listed in 30 and 39% of the total monographs, respectively. In eight monographs, the tests required two collection times for products with modified-release dosage forms or drugs with very low dissolution rates, such as diltiazem hydrochloride, carbamazepine, nitrofurantoin, and ritonavir.
In the USP database, there are time points ranging from 5 min (rizatriptan benzoate orally disintegrating tablets) to 24 h for extended-release tablets, such as pentoxifylline, and up to 168 h for clonidine transdermal systems. The most frequent collection time points were 30, 45, and 60 min with 412, 251, and 117 methods, respectively. For 509 methods, more than one collection time was required.
Tolerance ( Q )
Acceptance criteria for the dissolution tests listed in the Brazilian Pharmacopeia varied from not more than 10% to not less than 85% of the dose. The first criterion is required during the acidic stage of products designed for intestinal drug release. The most common minimum values of tolerance were 75 and 85% of the labeled amount, representing 40 and 42.5% of the monographs, respectively. In addition, 10 monographs described more than one tolerance limit for the amount of dissolved drug.
Quantification Methods
Quantification methods are used to measure the percentage of the drug dissolved in the dissolution medium after a certain period of sample collection. For the monographs listed in the Brazilian Pharmacopeia, two major methods were used: spectrophotometry (85 monographs) and high-performance liquid chromatography (40 monographs). Fluorometric and titrimetric methods are recommended for the quantification of digoxin and ascorbic acid.
CONCLUSION
Among the distinct and important tests and assay procedures described in the Brazilian Pharmacopeia, this review focused on the dissolution tests.
This article summarizes all dissolution tests in a simple and objective manner, with detailed descriptions of various parameters, such as the drug, pharmaceutical dosage form, dissolution medium, apparatus, rotation speed, sampling time, acceptance criteria, and quantitative procedures.
In this review, we found that the predominant apparatuses for tablets and capsules were paddles and baskets at rotation speeds of 50 and 100 rpm, respectively. Water or hydrochloric acid was used as the main dissolution medium. The most common sampling time and acceptance criterion were 45 min and 75–85%, respectively. However, configurations for transdermal devices and extended-release formulations are still lacking.
Harmonization of pharmacopeial tests is essential for the global pharmaceutical market, and efforts are being made to achieve interchangeability among the dissolution methods described in different regulatory compendiums. This review can aid in the development and validation of new tests and facilitate their comparison with the dissolution tests described in the Brazilian Pharmacopeia.
Lack of harmonization between FB6 and the most relevant official compendiums worldwide, such as the British, European, and American pharmacopeias, limits the international trade of Brazilian pharmaceutical products, as pharmaceutical products must comply with distinct regulatory quality tests worldwide. Moreover, new drugs approved abroad may require a long time for commercialization in Brazil, with the need for additional tests affecting the final cost. This may also impact the efforts of Brazilian pharmaceutical companies that are attempting to reach international markets.
Monographs in pharmacopeias can be used as relevant reference materials and starting points for new studies. Future studies should focus on the specific characteristics of analyzed drugs for effective results.
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This article was partially supported by Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES, Brazil; finance code: 001), National Council for Scientific and Technological Development (CNPq; grant: 305133/2021-7), and Fundação de Amparo a Pesquisa de Minas Gerais (FAPEMIG; grant: APQ-0855-19).
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Nathalia Maria Guedes was supported by the Foundation for the Support of Science and Technology of the State of Pernambuco (FACEPE). All opinions, interpretations, conclusions, and recommendations are those of the author and not necessarily endorsed by the funding agency.
Publication Dates
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Publication in this collection
09 Aug 2024 -
Date of issue
2024
History
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Received
24 Aug 2023 -
Accepted
03 Mar 2024