Synthesis and physicochemical characterization of titanium oxide and sulfated titanium oxide obtained by thermal hydrolysis of titanium tetrachloride

Abstract

This work reports the synthesis of titanium oxide (TiO2) and sulfated titanium oxide (TiO2-SO4(2-)) obtained by thermal hydrolysis of titanium tetrachloride. Titanium hydroxide synthesized by this method was impregnated with a 1 N H2SO4 solution, to give amounts of sulfate ions (SO4(2-)) of 3 and 7 wt%. The synthesized samples were dried at 120 °C during 24 h and then calcined for 3 h at 400 °C. Thermal analyses, X-ray diffraction, nitrogen physisorption, infrared spectroscopy, potentiometric titration with n-butylamine, U.V.-visible diffuse reflectance spectroscopy and scanning electron microscopy were used to characterize the materials. The results of physicochemical characterization revealed that a mixture of crystalline structures, anatase, brookite and rutile developed in the titanium oxide, stabilizing the anatase structure in the sulfated titanium oxides, and coexisting with a small amount of brookite structure. The synthesized mesoporous materials developed specific surface areas between 62 and 70 m² g-1, without detecting an important influence of sulfation on this parameter. The presence of sulfate ions improved the acidity of titanium oxide and modified the characteristics of light absorption in the 425-600 nm region, which suggests the possibility of using these materials in reactions assisted by visible light.

Titanium oxide; Thermal hydrolysis; Sulfation; Physicochemical characterization

KINETICS AND CATALYSIS; REACTION ENGINEERING; AND MATERIALS SCIENCE

Synthesis and physicochemical characterization of titanium oxide and sulfated titanium oxide obtained by thermal hydrolysis of titanium tetrachloride

H. Esteban Benito^I; T. Del Ángel Sánchez^I; R. García AlamillaI, ^*; J. M. Hernández Enríquez^I; G. Sandoval Robles^I; F. Paraguay Delgado^II

^IInstituto Tecnológico de Ciudad Madero, División de Estudios de Posgrado e Investigación, Juventino Rosas y Jesús Urueta s/n, Col. Los Mangos, C.P. 89440, Ciudad Madero, Tamaulipas, México. Phone: + (52) 833 357-48-20, Fax: + (52) 833 357-48-20. E-mail: [e-mail]

^IICentro de Investigación en Materiales Avanzados, Av. Miguel Cervantes # 120, Complejo Industrial, C.P. 31109, Chihuahua, Chihuahua, México

ABSTRACT

This work reports the synthesis of titanium oxide (TiO₂) and sulfated titanium oxide (TiO₂-SO₄^2-) obtained by thermal hydrolysis of titanium tetrachloride. Titanium hydroxide synthesized by this method was impregnated with a 1 N H₂SO₄ solution, to give amounts of sulfate ions (SO₄^2-) of 3 and 7 wt%. The synthesized samples were dried at 120 °C during 24 h and then calcined for 3 h at 400 °C. Thermal analyses, X-ray diffraction, nitrogen physisorption, infrared spectroscopy, potentiometric titration with n-butylamine, U.V.-visible diffuse reflectance spectroscopy and scanning electron microscopy were used to characterize the materials. The results of physicochemical characterization revealed that a mixture of crystalline structures, anatase, brookite and rutile developed in the titanium oxide, stabilizing the anatase structure in the sulfated titanium oxides, and coexisting with a small amount of brookite structure. The synthesized mesoporous materials developed specific surface areas between 62 and 70 m² g^-1, without detecting an important influence of sulfation on this parameter. The presence of sulfate ions improved the acidity of titanium oxide and modified the characteristics of light absorption in the 425-600 nm region, which suggests the possibility of using these materials in reactions assisted by visible light.

Keywords: Titanium oxide; Thermal hydrolysis; Sulfation; Physicochemical characterization.

INTRODUCTION

Titanium oxide (TiO₂) is a widely studied ceramic material and its applications depend on its physicochemical properties such as crystalline structure, particle size, surface area, porosity and thermal stability (Yanting et al., 2009). Depending on material properties, the TiO₂ can be used as catalyst, photocatalyst, in applications in photovoltaic cells, gas sensors, solar panels, etc. (Congxue et al., 2008; Zheng et al., 2009). Titanium oxide presents three crystalline phases, anatase, brookite and rutile, which depend on the fine control of some synthesis parameters such as preparation method, precursor used, solvent/precursor ratio, stirring speed, aging time, calcination temperature, etc. (Addamo et al., 2005). Research on titanium oxide has focused on stabilizing the tetragonal-anatase phase in this oxide due to its excellent catalytic properties (Nolph et al., 2007; Pedraza et al., 2009). Together with this, the control of morphological properties is also essential for material reactivity (Yuan et al., 2002; Addamo et al., 2004). The literature reports several synthetic methods to obtain titanium oxide with tetragonal-anatase structure and controlled morphological properties; the most important are the sol-gel method, hydrolysis of inorganic salts, ultrasound technique, micro-emulsion method or reverse micelle and some hydrothermal processes (Kim et al., 2007; Lu et al., 2008; Štengl et al., 2008; Štengl et al., 2010). The sol-gel method and hydrothermal process are the most common synthetic routes used to prepare the transition metal oxide previously mentioned (Chuang et al., 2009; Collazzo et al., 2011). Different polar and non-polar solvents have been used in these processes to obtain titanium hydroxide, which is calcined in the range of temperature between 200 °C and 600 °C to crystallize the anatase phase of TiO₂ (Sivakumar et al., 2002; Akarsu et al., 2006). However, some disadvantages of the sol-gel method and hydrothermal processes have been recently pointed out in their application as synthetic methods; the first method is related to high production costs and low reproducibility, the second method requires specialized equipment for synthesis and also high temperatures and pressures (Chuang et al., 2009). Due to this, the thermal hydrolysis method is an alternative for the titanium oxide synthesis. Matijevic et al. (1977) prepared a titanium oxide sol precursor with very homogenous particle size distribution by means of aging a very acid solution of TiCl₄ at 95 °C, using sulfate ions as control agent. Kato et al. (1989) synthesized spherical titanium oxide particles from an aqueous solution of TiOSO₄ and urea as precipitating reagent, carrying out the material synthesis between 70 and 90 °C. The amorphous hydroxygel crystallized in the anatase structure at temperatures below 500 °C and in rutile when the material was calcined at temperatures greater than 900 °C. Serpone et al. (1995) reported nanometric titanium oxide synthesis by controlled hydrolysis of TiCl₄ at 0 °C, which led to obtain an oxide with anatase structure and uneven particle size. Park et al. (1996) reported thermal hydrolysis of Ti(SO₄)₂ at 80 °C in a mixture of 1-propanol and water, obtaining the anatase structure when the amorphous-hydrated precursor was calcined below 600 °C and rutile for calcination temperatures above 800 °C. Iwasaki et al. (1998) synthesized nanocrystalline titanium oxide with anatase structure by thermal hydrolysis of titanyl sulfate in a water/alcohol solution; adjusting the synthesis conditions such as water/alcohol ratio and reflux time it was possible to obtain crystal sizes between 2 and 7 nm. Recently, Xu et al. (2008) synthesized titanium oxide microtubes modified with nitrogen from titanium tetrachloride, using ammonium hydroxide as precipitant. The material obtained after calcination at 500 °C showed high thermal stability and good photocatalytic behavior in degradation of phenol and methyl orange, irradiating the test solution with visible and ultraviolet light. Kozlov et al. (2000) noted that titanium oxides synthesized from the hydrolysis of titanium tetrachloride have high surface acidity, which increased its catalytic activity in the photo-oxidation of ethanol in the gaseous phase. It has been reported that doping titanium oxide with metal oxides such as WO₃ improves the acidic properties of the material and increases its photocatalytic activity (Cui et al., 1995). Other studies also support the idea that one of the ways to improve the photocatalytic performance is by increasing the number and strength of acid sites in the catalysts (Colón et al., 2003; Kozlov et al., 2003).

For these reasons, in this work titanium oxide synthesis from thermal hydrolysis of titanium tetrachloride and the sulfation effect on the physicochemical properties of material are investigated.

EXPERIMENTAL

Materials

The following chemical reagents were used for the synthesis of titanium oxides: Titanium tetrachloride (TiCl₄, J. T. Baker, analytical reagent grade), hydroxy-propyl-cellulose (Aldrich, nominal molecular weight of 100,000 g mol^-1), anhydrous 2-propanol ((CH₃)₂CHOH, Aldrich, 99.5% purity), anhydrous ethanol (CH₃CH₂OH, Aldrich, 99.5% purity), ammonium hydroxide solution (NH₄OH, Fermont, 30 wt.% purity), sulfuric acid (H₂SO₄, Fermont, 97 wt.% purity) and deionized water (H₂O, Fermont).

Titanium Oxide Synthesis (TiO₂and TiO₂-SO₄^2-)

To synthesize the precursor of titanium oxide [Ti(OH)₄], 0.015 g of hydroxy-propyl-cellulose were dissolved in a solution constituted by 6 mL of deionized water and 9 mL of isopropyl alcohol. Subsequently, the solution was cooled to 4 °C to proceed slowly, adding dropwise, 21 mL of an aqueous solution of TiCl₄ 3 M. The solution was homogenized by gentle stirring and heated at 70 °C during 1 h. Finally, 15 ml of a NH₄OH solution (30 wt%) were added to precipitate the Ti(OH)₄, maintaining the system under constant stirring for 1 h at 70 °C. The precipitate was aged at room temperature during 24 h and subsequently was filtered and washed with deionized water and ethyl alcohol to remove residuals from the synthesis. The material recovered from the filtration was dried at 120 °C for 24 h, obtaining Ti(OH)₄, which was calcined under a static air atmosphere at 400 °C for 3 h to obtain the stabilized titanium oxide (TiO₂), material that, from this point on, will be designed as T0S.

To obtain sulfated titanium oxide (TiO₂-SO₄^2-), the Ti(OH)₄ was impregnated by incipient wetness method using a 1 N H₂SO₄ solution, adding the required solution volume to obtain materials with theoretical sulfate ion contents of 3 and 7 wt.%. The resulting material after impregnation was dried at 120 °C for 24 h and it was calcined at 400 °C for 3 h. The obtained materials were named T3S and T7S, respectively.

Materials Characterization

The physicochemical characterization of synthesized materials was performed by thermogravimetry, X-ray diffraction, nitrogen physisorption, infrared spectroscopy, potentiometric titration with n-butylamine, U.V.-visible diffuse reflectance spectroscopy and scanning electron microscopy.

The thermal analyses were performed using a thermogravimetric balance TA Instruments STD 2960 Simultaneous DSC-TGA at a heating rate of 10 °C min ^{- 1} under an air atmosphere.

X-ray diffraction patterns of the synthesized materials were obtained in a Siemens D500 diffractometer which used Cu Kα (λ = 1.5406 Å) radiation. The samples were evaluated in the range of 20-80° on the 2θ scale with a step size of 0.02° and a measuring time of 2.7 s per point. The diffraction patterns were compared with a database contained in the software of the equipment that matches the reference records of the Joint Committe of Powder Diffraction Standard (JCPDS).

The textural properties of the materials were assessed by means of nitrogen physisorption at -196 °C in a Quantachrome Autosorb-1 instrument. Prior to the measurements, samples were outgassed at 300 °C for 2 h.

Infrared spectroscopy was carried out in a Fourier Transform Spectrometer (Perkin-Elmer Spectrum One) with transparent wafers containing the sample to be analyzed and KBr as binder (9:1 dilution). Spectra were recorded at a resolution of 4 cm^-1 and by co-adding 16 scans.

The surface acidity was determined by potentiometric titration with n-butylamine. A small quantity of 0.025 M n-butylamine in acetonitrile was added to a known mass of solid, which was suspended in the solution and stirred for 3 h. After this, the suspension was titrated with the same base at a rate of 0.2 mL min^-1.

The U.V.-visible diffuse reflectance spectra of the samples were obtained with a Shimadzu U.V.-2401 spectrophotometer using BaSO₄ as the reference sample. The spectra were recorded in the range 200 - 800 nm.

The morphological characterization of the synthesized materials was performed by scanning electron microscopy using a JEOL JSM-5800 LV microscope.

RESULTS AND DISCUSSION

Thermal Analyses

Figure 1 represents the thermal evolution of the precursors of pure and sulfated titanium oxides. In the thermal profiles, different weight loss stages can be detected. The first was in the range from room temperature to 200 °C, related with the elimination of physisorbed water and ammonium chloride, remanents of the material synthesis (Monroy et al., 2007). The second stage of weight loss located between 200 and 350 °C could be attributed to combustion of the structural agent (hydroxy-propyl-cellulose) and a partial dehydroxylation of Ti(OH)₄, which could lead to transformation from an amorphous phase to a crystalline structure of TiO₂ (Sivakumar et al., 2002).

These two first weight loss stages are similar in the pure and sulfated titanium oxide precursors, showing a weight loss of 40% in the three materials. The pure titanium oxide precursor did not show any more changes in the thermogravimetric profile, in contrast with the sulfated precursors, which presented an additional weight loss stage in the range of 350-700 °C associated with elimination of sulfate ions (Ciambelli et al., 2008). Based on the results of the thermogravimetric analyses, it can be deduced that the presence of sulfate ions in the titanium oxide structure can be considered only for samples calcined below 500 °C.

X-Ray Powder Diffraction

The X-ray diffraction patterns of the synthesized titanium oxides can be observed in Figure 2. Pure titanium oxide is constituted of a mixture of anatase-rutile phases, both with tetragonal structure and also traces of orthorhombic brookite, according to data reported in the database cards 00-021-1276, 00-021-1272 and 00-029-1360. In sulfated materials the anatase phase was obtained in greater proportion, although there is a persistent signal at 30.68° on the 2θ scale referred to plane (2 1 1) which is characteristic of the orthorhombic brookite phase of titanium oxide. In studies made by Hu et al. (2003) on the phase composition of titanium oxides, it was found that the fraction of brookite phase increased with decreasing pH value of the synthesis. The formation of HCl or NH₄Cl during precipitation of titanium hydroxide may have allowed the formation of this crystal structure, in agreement with results reported by Pottier et al. (2001), who mentioned that in very acidic solutions of TiCl₄, Cl^- ions stabilize brookite nanoparticles.

It was also observed that the incorporation of sulfate ion into the titanium oxide structure caused a stabilizing effect of the anatase phase, inhibiting the formation of the rutile phase at the thermal treatment temperature reported in this work.

The average crystallite size of the samples was calculated from the most intense diffraction peak (101) of anatase TiO₂ using the Scherrer formula, which is expressed in Equation (1):

In this equation, D is the crystallite size in angstroms, λ is the radiation wavelength used (λ = 1.5106 Å), θ is the Bragg angle and β is the full width at half-height of the diffraction peak (101). The values of the crystallite sizes are provided in Figure 2. The synthesized titanium oxide series (sulfated and non-sulfated) present mean crystallite sizes in the nanometer range (8-14 nm). It can be noted that the crystallite size slightly decreases due to sulfation of the samples. Thus, the results reveal that sulfate ions anchored to the TiO₂ surface cause a steric effect that retards the particle growth; a similar effect has been reported by Yan et al. (2005).

Textural Properties

The three synthesized titanium oxides showed type IV isotherms, characteristic of mesoporous solids (Figure 3). The hysteresis cycle for pure titanium oxide corresponds to the H1 type, according to the IUPAC classification, characterized by having almost vertical and nearly parallel branches of adsorption-desorption over an appreciable range of relative pressures.

The materials that develop this type of hysteresis are characteristic of solids consisting of particles crossed by nearly cylindrical channels or made up of aggregates (consolidated) or agglomerates (unconsolidated) of spheroidal particles (Leofanti et al., 1998). The addition of the sulfate ion modified essentially the nitrogen desorption phenomenon in the materials T3S and T7S, obtaining wider hysteresis cycles corresponding to the H2 type, which are characteristic of materials with nonuniform pore size and shape (Sing et al., 1985; Leofanti et al., 1998). The three synthesized materials showed a monomodal pore size distribution centered in the mesoporous region (Figure 4).

Table 1 summarizes the textural parameters of the studied materials. The addition of the sulfate ion modified slightly the textural properties of the titanium oxide. The specific surface area increased from 62 m² g^-1, the value obtained with the material T0S, up to 70 m² g^-1 for T3S. However, an increase in the amount of sulfate ions had a negative impact on the specific surface area of the material, decreasing the value to 65 m² g^-1 for the T7S material in the nitrogen physisorption. In the sulfated titanium oxides (T3S and T7S) pore diameters were smaller in comparison with pure titanium oxide (T0S). According to the results shown in Table 1, the sulfated species attached to the titanium oxides delayed the material sinterization.

Infrared Spectroscopy

The infrared spectroscopic analysis shown in Figure 5 allowed identification of the functional groups present in the synthesized materials. Pure and sulfated titanium oxides showed signals in their infrared spectra located at 1627, 1610 and 641 cm^-1. The first two are attributed to the bending mode of -(H-O-H)- related to water molecules adsorbed on the material's surface and the latter is associated with the stretching modes of Ti-O bonds, which are characteristic of titanium oxide (Skoog and Leary, 2003). The materials T3S and T7S showed absorption bands at 1224, 1142 and 1050 cm^-1, which identify the presence of bidentate sulfate ion coordinated to the metal cation Ti⁴⁺. In the literature, metallic oxides modified with sulfate ions and thermally treated at 400 °C show a band near 1390-1370 cm^-1 that corresponds to a stretching vibration mode caused by S=O bonds (Sohn et al., 2004). The absence of this signal in the synthesized materials is related to water adsorption on the solid surface; this result agrees with that reported by other authors (Saour et al., 1986; Morrow et al., 1987; Yamaguchi, 1990).

Surface Acidity

Potentiometric titration with n-butylamine allowed assessing the total amount of acid sites as well as maximum acid strength of the materials. The maximum acid strength is determined at the first reading point of the electrode potential (E) and can be expressed in millivolts (mV). The number of acid sites present in the materials is determined by the amount of base used, which is expressed in milliequivalents of titrant used per gram of solid (n-bta meq g^-1). The strength of the acid sites is assigned according to the scale reported by Pizzio et al. (2001): E > 100 mV (very strong acid sites), 0 < E < 100 mV (strong acid sites), -100 < E < 0 mV (weak acid sites), and E < -100 mV (very weak acid sites). Figure 6 shows the neutralization profile of the acid sites present in the synthesized materials by potentiometric titration with n-butylamine. This figure shows that sulfate ions incorporated in the structure of the titanium oxide increase the acidity of the material, generating strong and very strong acid sites on its surface. Also a remarkable difference related to acidity can be observed between pure titanium oxide (T0S) and the modified materials (T3S and T7S). The modified materials, due to the presence of sulfate ions, showed a maximum acid strength around 540 mV, while pure titanium oxide (T0S) only reached a maximum acid strength of 100 mV. The total amount of milliequivalents of n-butylamine used per gram of material confirmed that the acid site concentration is higher in the sulfated materials than in the pure titanium oxide. According to the amount of base used and to the neutralization profile observed, it can be said that the material T7S is the one with the highest concentration of acid sites and a population of very strong acid sites greater than the other two synthesized materials.

U.V.-Vis Diffuse Reflectance Spectroscopy

Figure 7 shows the U.V.-Vis spectra with diffuse reflectance of pure titanium oxide (T0S) and both materials modified with sulfate ions (T3S and T7S). For T0S the spectrum is characterized by an absorption band between 250 and 420 nm, obtaining for this material a band-gap energy value of 3.02 eV. Commercial Degussa P-25 titanium oxide is composed of 70% of anatase phase and 30% rutile phase and in the literature it has been reported that its band-gap energy value is 3.2 eV (López and Gómez, 2012). While the value of the titanium oxide with anatase phase coincides with the commercial material, titanium oxide with rutile phase differs in this parameter with a value of band-gap energy of 3.0 eV (Yoon et al., 2006). The presence of the brookite phase in the pure titanium oxide (T0S) synthesized in this work, allowed us to obtain a value of band-gap energy different from the commercial Degussa P-25. When sulfate ions are added in the titanium oxide structure, the material changes its absorption characteristics in the ultraviolet region. Besides this, there is a new absorption region in the spectra between 425-600 nm, which suggests the potential use of these photocatalytic materials in reactions assisted by visible light. The band-gap energy values determined for T3S and T7S were 3.13 and 3.09 eV, respectively. These values were obtained using the U.V.-Vis absorption spectra. The optical energy band gap was calculated using equation (2) (Porkodi and Daisy, 2007; Molea and Popescu, 2011):

where E_g is the band-gap energy (eV), h the Planck's constant (4.135 x 10^-15 eV﹒s), c the light velocity (2.997 x 10⁸ m s^-1) and λ the band gap wavelength of titanium oxides (nm).

Scanning Electron Microscopy

Figure 8 shows the scanning electron microscopy images obtained with the synthesized titanium oxides, taken with a magnification of 500X. It can be seen that pure titanium oxide (T0S) is composed of both big, 40-50 µm, and small, 5-10 µm, grains with different shapes. But what they have in common is their angularity, very sharp edges and well defined facets. When the phase of the titanium oxide precursor is modified with sulfate ions and then calcined at 400 °C, there originate materials of irregular shapes with sharp edges and smaller particle sizes compared with those obtained in pure titanium oxide. Sulfated titanium oxides (T3S and T7S) showed particle sizes in the range between 5 and 25 µm. The particle size decrease reflects the influence of the sulfate ions on the resistance to material sinterization.

CONCLUSIONS

By means of basic hydrolysis of titanium tetrachloride with ammonium hydroxide it was possible to obtain titanium hydroxide, which after calcination under air at 400 °C led to the formation of a mesoporous titanium oxide, thermally stable, which is constituted of a mixture of crystalline structures anatase, rutile and brookite. The addition of sulfate ions to the titanium oxide structure did not affect its mesoporous condition or its specific surface areas. Nevertheless, the presence of these ions favored stabilization of titanium oxide with the anatase structure, though a small amount of titanium oxide with the brookite structure also persists. The sulfate ions introduced by impregnation increased the titanium oxide acidity and modified the light absorption in the spectral region located between 425-600 nm, which suggests the possibility to use these materials in photocatalytic reactions assisted by visible light. Based on this information, further studies will pursue a detailed analysis of the influence of the brookite structure and the titanium oxide acidity on applications in the field of organic compound degradation.

NOMENCLATURE

Submitted: January 21, 2013

Revised: September 18, 2013

Accepted: September 27, 2013

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*

To whom correspondence should be addressed

Publication Dates

• Publication in this collection
  17 Sept 2014
• Date of issue
  Sept 2014

History

• Received
  21 Jan 2013
• Accepted
  27 Sept 2013
• Reviewed
  18 Sept 2013