Many of the techniques used today to process ceramics are based on fluid consolidation, which requires preparation of suspensions from ceramic powders. A control of the suspensions rheological properties, more particularly of viscosity, is of fundamental importance to guarantee characteristics and repeatability in every process step, as well as in the final performance of the product. However, even more important than controlling the viscosity is the prediction of this parameter. Several models have been developed with this purpose, including Krieger-Dougherty, Agarwalla, etc., which are fundamentally ground only on the solid concentration. In the present work, a systematic model to predict the minimum viscosity of suspensions is proposed, based on the particles size distribution, surface area and solid content. To validate the model, alumina suspensions were produced and characterized with help of a Brookfield rheometer. The results showed that the model proposed here is able to predict the viscosity of ceramic suspensions with accuracy, providing a very important tool for formulation of slips and refractory castables.
viscosity; interference; rheology
