Effects of sintering temperature on microstructure and properties of sanitaryware ceramic produced with waste material

Abstract

This paper aims at exploring the possibility of using a great percentage of recycled materials into vitreous china (VC), thus, contributing to urban waste decrease while lowering the industry’s buying costs, previously optimized, for the sanitaryware production. The recycled blend was introduced in the ceramic slip, Sanitser VC, and used in three sanitaryware production plants. This slip let to improve the environmental performances of the overall ceramic production through energy-saving and a decrease in greenhouse gas emissions. In fact, the firing temperature is 80-100 °C lower than traditional production. Therefore, the objective of this paper was to evaluate the firing behavior, technological properties, and microstructure of a typical industrial vitreous china body in comparison with Sanitser VC. The analytical results confirmed the force of this idea and highlighted the advantages of the choice made.

Keywords:
glass ceramics; sintering process; microstructure; thermal analysis; X-ray diffraction