1 |
Difficulty in selling the project to the company's board, i.e. justifying that improvements in the production indicators will arise from the TPM implementation. |
(Ahuja & Khamba, 2008aAhuja, I. P. S., & Khamba, J. S. (2008a). Strategies and success factors for overcoming challenges in TPM implementation in Indian manufacturing industry. Journal of Quality in Maintenance Engineering, 14(2), 123-147. http://dx.doi.org/10.1108/13552510810877647. http://dx.doi.org/10.1108/13552510810877...
; Baglee & Knowles, 2010Baglee, D., & Knowles, M. (2010). Maintenance strategy development within SME’s: the development of an integrated approach. Control and Cybernetics, 39(1), 275-303.; Bartz et al., 2012Bartz, T., Siluk, J. C. M., & Bartz, A. P. B. (2012). Manutenção Produtiva Total – TPM: Dificuldades na implantação em empresa metal-mecânica. Espacios, 33(6), 1-12.; Estanqueiro & Lima, 2006Estanqueiro, R. F., & Lima, C. R. C. (2006). Discutindo as dificuldades na implementação do TPM. In XXVI ENEGEP (pp. 1-7. Fortaleza, CE: ABEPRO.; Graisa & Al-Habaibeh, 2011Graisa, M., & Al-Habaibeh, A. (2011). An investigation into current production challenges facing the Libyan cement industry and the need for innovative total productive maintenance (TPM) strategy. Journal of Manufacturing Technology Management, 22(4), 541-558. http://dx.doi.org/10.1108/17410381111126445. http://dx.doi.org/10.1108/17410381111126...
; Singh et al., 2016Singh, R. K., Gupta, A., Kumar, A., & Khan, T. A. (2016). Ranking of barriers for effective maintenance by using TOPSIS approach. Journal of Quality in Maintenance Engineering, 22(1), 18-34. http://dx.doi.org/10.1108/JQME-02-2015-0009. http://dx.doi.org/10.1108/JQME-02-2015-0...
; Torres, 2014Torres, J. (2014). Critical success factors related to the implementation of TPM in Ciudad Juarez Industry. In J. L. García-Alcaraz, A. A. Maldonado-Macías & G. Cortes-Robles. Lean Manufacturing in the Developing World: Methodology, Case Studies and Trends from Latin America (pp. 179–206). Suíça: Springer. http://dx.doi.org/10.1007/978-3-319-04951-9_9) |
2 |
Collaborators’ resistance related to cultural changes provided by the implementation of TPM. |
(Ahuja & Khamba, 2008bAhuja, I. P. S., & Khamba, J. S. (2008b). Total productive maintenance: literature review and directions. International Journal of Quality & Reliability Management, 25(7), 709-756. http://dx.doi.org/10.1108/02656710810890890. http://dx.doi.org/10.1108/02656710810890...
; Aspinwall & Elgharib, 2013Aspinwall, E., & Elgharib, M. (2013). TPM implementation in large and medium size organisations. Journal of Manufacturing Technology Management, 24(5), 688-710. http://dx.doi.org/10.1108/17410381311327972. http://dx.doi.org/10.1108/17410381311327...
; Attri, Grover, Dev, & Kumar, 2013Attri, R., Grover, S., Dev, N., & Kumar, D. (2013). Analysis of barriers of total productive maintenance (TPM). International Journal of Systems Assurance Engineering and Management, 4(4), 365-377. http://dx.doi.org/10.1007/s13198-012-0122-9. http://dx.doi.org/10.1007/s13198-012-012...
; Bamber, Sharp, & Hides, 1999Bamber, C. J., Sharp, J. M., & Hides, M. T. (1999). Factors affecting successful implementation of total productive maintenance: A UK manufacturing case study perspective. Journal of Quality in Maintenance Engineering, 5(3), 162-181. http://dx.doi.org/10.1108/13552519910282601. http://dx.doi.org/10.1108/13552519910282...
; Bartz et al., 2012Bartz, T., Siluk, J. C. M., & Bartz, A. P. B. (2012). Manutenção Produtiva Total – TPM: Dificuldades na implantação em empresa metal-mecânica. Espacios, 33(6), 1-12.; Carrijo, 2008Carrijo, J. R. S. (2008). Adaptações do modelo de referência do Total Productive Maintenance para empresas brasileiras (tese). Universidade Metodista de Piracicaba, Santa Bárbara D'Oeste.; Cigolini & Turco, 1997Cigolini, R., & Turco, F. (1997). Total productive maintenance practices : a survey in Italy. Journal of Quality in Maintenance Engineering, 3(4), 259-272. http://dx.doi.org/10.1108/13552519710176872. http://dx.doi.org/10.1108/13552519710176...
; Cooke, 2000Cooke, F. L. (2000). Implementing TPM in plant maintenance: some organisational barriers. International Journal of Quality & Reliability Management, 17(9), 1003-1016. http://dx.doi.org/10.1108/02656710010378789. http://dx.doi.org/10.1108/02656710010378...
; da Costa et al., 2015da Costa, R., Morimoto, R., Fernandez, F., & Ribeiro, J. (2015). Desafios da Administração Eestratégica para a Implantação da TPM (Manutenção Produtiva Total) na Indústria de Embalagens de Latas de Alumínio para Bebidas no Brasil. Sistemas & Gestão, 10(3), 370-383. http://dx.doi.org/10.7177/sg.2015.v10.n3.a3. http://dx.doi.org/10.7177/sg.2015.v10.n3...
; Estanqueiro & Lima, 2006Estanqueiro, R. F., & Lima, C. R. C. (2006). Discutindo as dificuldades na implementação do TPM. In XXVI ENEGEP (pp. 1-7. Fortaleza, CE: ABEPRO.; Gupta, Vardhan, & Al Haque, 2015Gupta, P., Vardhan, S., & Al Haque, M. S. (2015). Study of success factors of TPM implementation in Indian industry towards operational excellence: An overview. In 2015 International Conference on Industrial Engineering and Operations Management (IEOM) (pp. 1-6). Dubai, United Arab Emirates: IEEE. http://dx.doi.org/10.1109/IEOM.2015.7093740 http://dx.doi.org/10.1109/IEOM.2015.7093...
; Lawrence, 1999Lawrence, J. J. (1999). Use mathematical modeling to give your TPM implementation effort an extra boost. Journal of Quality in Maintenance Engineering, 5(1), 62-69. http://dx.doi.org/10.1108/13552519910257078. http://dx.doi.org/10.1108/13552519910257...
; Milara Guedes, 2009Milara Guedes, R. P. A. (2009). Manutenção Autónoma – TPM Modelo Bosch Empresa: Bosch Termotecnologia SA (dissertação de mestrado). Universidade do Porto, Porto, Portugal.; Poduval, Pramod, & Jagathy Raj, 2015Poduval, P. S., Pramod, V. R., & Jagathy Raj, V. P. (2015). Interpretive structural modeling (ISM) and its application in analyzing factors inhibiting implementation of total productive maintenance (TPM). International Journal of Quality & Reliability Management, 32(3), 308-331. http://dx.doi.org/10.1108/IJQRM-06-2013-0090. http://dx.doi.org/10.1108/IJQRM-06-2013-...
; Rodrigues & Hatakeyama, 2006Rodrigues, M., & Hatakeyama, K. (2006). Analysis of the fall of TPM in companies. Journal of Materials Processing Technology, 179(1–3), 276-279. http://dx.doi.org/10.1016/j.jmatprotec.2006.03.102. http://dx.doi.org/10.1016/j.jmatprotec.2...
) |
3 |
Problems in deploying pilot studies as an embryo for subsequent dissemination of the program throughout the company. |
(Aspinwall & Elgharib, 2013Aspinwall, E., & Elgharib, M. (2013). TPM implementation in large and medium size organisations. Journal of Manufacturing Technology Management, 24(5), 688-710. http://dx.doi.org/10.1108/17410381311327972. http://dx.doi.org/10.1108/17410381311327...
; Attri, Grover, & Dev, 2014Attri, R., Grover, S., & Dev, N. (2014). A graph theoretic approach to evaluate the intensity of barriers in the implementation of total productive maintenance (TPM). International Journal of Production Research, 52(10), 3032-3051. http://dx.doi.org/10.1080/00207543.2013.860250. http://dx.doi.org/10.1080/00207543.2013....
; Attri et al., 2013Attri, R., Grover, S., Dev, N., & Kumar, D. (2013). Analysis of barriers of total productive maintenance (TPM). International Journal of Systems Assurance Engineering and Management, 4(4), 365-377. http://dx.doi.org/10.1007/s13198-012-0122-9. http://dx.doi.org/10.1007/s13198-012-012...
; Poduval et al., 2015Poduval, P. S., Pramod, V. R., & Jagathy Raj, V. P. (2015). Interpretive structural modeling (ISM) and its application in analyzing factors inhibiting implementation of total productive maintenance (TPM). International Journal of Quality & Reliability Management, 32(3), 308-331. http://dx.doi.org/10.1108/IJQRM-06-2013-0090. http://dx.doi.org/10.1108/IJQRM-06-2013-...
; Poduval et al., 2013Poduval, P. S, Pramod, V. R., & Jagathy Raj, V. P. (2013). Barriers In TPM Implementation In Industries. International Journal of Sceintific & Technology Research, 2(5), 28-33.; Singh et al., 2016Singh, R. K., Gupta, A., Kumar, A., & Khan, T. A. (2016). Ranking of barriers for effective maintenance by using TOPSIS approach. Journal of Quality in Maintenance Engineering, 22(1), 18-34. http://dx.doi.org/10.1108/JQME-02-2015-0009. http://dx.doi.org/10.1108/JQME-02-2015-0...
) |
4 |
Low priority in allocating financial resources by the company to TPM implementation. |
(Aspinwall & Elgharib, 2013Aspinwall, E., & Elgharib, M. (2013). TPM implementation in large and medium size organisations. Journal of Manufacturing Technology Management, 24(5), 688-710. http://dx.doi.org/10.1108/17410381311327972. http://dx.doi.org/10.1108/17410381311327...
; Attri et al., 2013Attri, R., Grover, S., Dev, N., & Kumar, D. (2013). Analysis of barriers of total productive maintenance (TPM). International Journal of Systems Assurance Engineering and Management, 4(4), 365-377. http://dx.doi.org/10.1007/s13198-012-0122-9. http://dx.doi.org/10.1007/s13198-012-012...
; Baglee & Knowles, 2010Baglee, D., & Knowles, M. (2010). Maintenance strategy development within SME’s: the development of an integrated approach. Control and Cybernetics, 39(1), 275-303.; Cooke, 2000Cooke, F. L. (2000). Implementing TPM in plant maintenance: some organisational barriers. International Journal of Quality & Reliability Management, 17(9), 1003-1016. http://dx.doi.org/10.1108/02656710010378789. http://dx.doi.org/10.1108/02656710010378...
; P.S. Poduval et al., 2015Poduval, P. S., Pramod, V. R., & Jagathy Raj, V. P. (2015). Interpretive structural modeling (ISM) and its application in analyzing factors inhibiting implementation of total productive maintenance (TPM). International Journal of Quality & Reliability Management, 32(3), 308-331. http://dx.doi.org/10.1108/IJQRM-06-2013-0090. http://dx.doi.org/10.1108/IJQRM-06-2013-...
; Poduval et al., 2013Poduval, P. S, Pramod, V. R., & Jagathy Raj, V. P. (2013). Barriers In TPM Implementation In Industries. International Journal of Sceintific & Technology Research, 2(5), 28-33.; Rodrigues & Hatakeyama, 2006Rodrigues, M., & Hatakeyama, K. (2006). Analysis of the fall of TPM in companies. Journal of Materials Processing Technology, 179(1–3), 276-279. http://dx.doi.org/10.1016/j.jmatprotec.2006.03.102. http://dx.doi.org/10.1016/j.jmatprotec.2...
) |
5 |
Collaborators’ deficit understanding the philosophy, principles and tools that compose the TPM program. |
(Ahuja & Khamba, 2008bAhuja, I. P. S., & Khamba, J. S. (2008b). Total productive maintenance: literature review and directions. International Journal of Quality & Reliability Management, 25(7), 709-756. http://dx.doi.org/10.1108/02656710810890890. http://dx.doi.org/10.1108/02656710810890...
; Aspinwall & Elgharib, 2013Aspinwall, E., & Elgharib, M. (2013). TPM implementation in large and medium size organisations. Journal of Manufacturing Technology Management, 24(5), 688-710. http://dx.doi.org/10.1108/17410381311327972. http://dx.doi.org/10.1108/17410381311327...
; Attri et al., 2014Attri, R., Grover, S., & Dev, N. (2014). A graph theoretic approach to evaluate the intensity of barriers in the implementation of total productive maintenance (TPM). International Journal of Production Research, 52(10), 3032-3051. http://dx.doi.org/10.1080/00207543.2013.860250. http://dx.doi.org/10.1080/00207543.2013....
, 2013Attri, R., Grover, S., Dev, N., & Kumar, D. (2013). Analysis of barriers of total productive maintenance (TPM). International Journal of Systems Assurance Engineering and Management, 4(4), 365-377. http://dx.doi.org/10.1007/s13198-012-0122-9. http://dx.doi.org/10.1007/s13198-012-012...
; Baglee & Knowles, 2010Baglee, D., & Knowles, M. (2010). Maintenance strategy development within SME’s: the development of an integrated approach. Control and Cybernetics, 39(1), 275-303.; Bamber et al., 1999Bamber, C. J., Sharp, J. M., & Hides, M. T. (1999). Factors affecting successful implementation of total productive maintenance: A UK manufacturing case study perspective. Journal of Quality in Maintenance Engineering, 5(3), 162-181. http://dx.doi.org/10.1108/13552519910282601. http://dx.doi.org/10.1108/13552519910282...
; Carrijo, 2008Carrijo, J. R. S. (2008). Adaptações do modelo de referência do Total Productive Maintenance para empresas brasileiras (tese). Universidade Metodista de Piracicaba, Santa Bárbara D'Oeste.; da Costa et al., 2015da Costa, R., Morimoto, R., Fernandez, F., & Ribeiro, J. (2015). Desafios da Administração Eestratégica para a Implantação da TPM (Manutenção Produtiva Total) na Indústria de Embalagens de Latas de Alumínio para Bebidas no Brasil. Sistemas & Gestão, 10(3), 370-383. http://dx.doi.org/10.7177/sg.2015.v10.n3.a3. http://dx.doi.org/10.7177/sg.2015.v10.n3...
; Gupta et al., 2015Gupta, P., Vardhan, S., & Al Haque, M. S. (2015). Study of success factors of TPM implementation in Indian industry towards operational excellence: An overview. In 2015 International Conference on Industrial Engineering and Operations Management (IEOM) (pp. 1-6). Dubai, United Arab Emirates: IEEE. http://dx.doi.org/10.1109/IEOM.2015.7093740 http://dx.doi.org/10.1109/IEOM.2015.7093...
; Lawrence, 1999Lawrence, J. J. (1999). Use mathematical modeling to give your TPM implementation effort an extra boost. Journal of Quality in Maintenance Engineering, 5(1), 62-69. http://dx.doi.org/10.1108/13552519910257078. http://dx.doi.org/10.1108/13552519910257...
; Milara Guedes, 2009Milara Guedes, R. P. A. (2009). Manutenção Autónoma – TPM Modelo Bosch Empresa: Bosch Termotecnologia SA (dissertação de mestrado). Universidade do Porto, Porto, Portugal.; P.S. Poduval et al., 2015Poduval, P. S., Pramod, V. R., & Jagathy Raj, V. P. (2015). Interpretive structural modeling (ISM) and its application in analyzing factors inhibiting implementation of total productive maintenance (TPM). International Journal of Quality & Reliability Management, 32(3), 308-331. http://dx.doi.org/10.1108/IJQRM-06-2013-0090. http://dx.doi.org/10.1108/IJQRM-06-2013-...
; Rodrigues & Hatakeyama, 2006Rodrigues, M., & Hatakeyama, K. (2006). Analysis of the fall of TPM in companies. Journal of Materials Processing Technology, 179(1–3), 276-279. http://dx.doi.org/10.1016/j.jmatprotec.2006.03.102. http://dx.doi.org/10.1016/j.jmatprotec.2...
; Singh et al., 2016Singh, R. K., Gupta, A., Kumar, A., & Khan, T. A. (2016). Ranking of barriers for effective maintenance by using TOPSIS approach. Journal of Quality in Maintenance Engineering, 22(1), 18-34. http://dx.doi.org/10.1108/JQME-02-2015-0009. http://dx.doi.org/10.1108/JQME-02-2015-0...
) |
6 |
Poor planning about collaborators training needs. |
(Ahuja & Khamba, 2008bAhuja, I. P. S., & Khamba, J. S. (2008b). Total productive maintenance: literature review and directions. International Journal of Quality & Reliability Management, 25(7), 709-756. http://dx.doi.org/10.1108/02656710810890890. http://dx.doi.org/10.1108/02656710810890...
; Aspinwall & Elgharib, 2013Aspinwall, E., & Elgharib, M. (2013). TPM implementation in large and medium size organisations. Journal of Manufacturing Technology Management, 24(5), 688-710. http://dx.doi.org/10.1108/17410381311327972. http://dx.doi.org/10.1108/17410381311327...
; Attri et al., 2014Attri, R., Grover, S., & Dev, N. (2014). A graph theoretic approach to evaluate the intensity of barriers in the implementation of total productive maintenance (TPM). International Journal of Production Research, 52(10), 3032-3051. http://dx.doi.org/10.1080/00207543.2013.860250. http://dx.doi.org/10.1080/00207543.2013....
, 2013Attri, R., Grover, S., Dev, N., & Kumar, D. (2013). Analysis of barriers of total productive maintenance (TPM). International Journal of Systems Assurance Engineering and Management, 4(4), 365-377. http://dx.doi.org/10.1007/s13198-012-0122-9. http://dx.doi.org/10.1007/s13198-012-012...
; Baglee & Knowles, 2010Baglee, D., & Knowles, M. (2010). Maintenance strategy development within SME’s: the development of an integrated approach. Control and Cybernetics, 39(1), 275-303.; Bamber et al., 1999Bamber, C. J., Sharp, J. M., & Hides, M. T. (1999). Factors affecting successful implementation of total productive maintenance: A UK manufacturing case study perspective. Journal of Quality in Maintenance Engineering, 5(3), 162-181. http://dx.doi.org/10.1108/13552519910282601. http://dx.doi.org/10.1108/13552519910282...
; da Costa et al., 2015da Costa, R., Morimoto, R., Fernandez, F., & Ribeiro, J. (2015). Desafios da Administração Eestratégica para a Implantação da TPM (Manutenção Produtiva Total) na Indústria de Embalagens de Latas de Alumínio para Bebidas no Brasil. Sistemas & Gestão, 10(3), 370-383. http://dx.doi.org/10.7177/sg.2015.v10.n3.a3. http://dx.doi.org/10.7177/sg.2015.v10.n3...
; Graisa & Al-Habaibeh, 2011Graisa, M., & Al-Habaibeh, A. (2011). An investigation into current production challenges facing the Libyan cement industry and the need for innovative total productive maintenance (TPM) strategy. Journal of Manufacturing Technology Management, 22(4), 541-558. http://dx.doi.org/10.1108/17410381111126445. http://dx.doi.org/10.1108/17410381111126...
; Gupta et al., 2015Gupta, P., Vardhan, S., & Al Haque, M. S. (2015). Study of success factors of TPM implementation in Indian industry towards operational excellence: An overview. In 2015 International Conference on Industrial Engineering and Operations Management (IEOM) (pp. 1-6). Dubai, United Arab Emirates: IEEE. http://dx.doi.org/10.1109/IEOM.2015.7093740 http://dx.doi.org/10.1109/IEOM.2015.7093...
; Poduval et al., 2015Poduval, P. S., Pramod, V. R., & Jagathy Raj, V. P. (2015). Interpretive structural modeling (ISM) and its application in analyzing factors inhibiting implementation of total productive maintenance (TPM). International Journal of Quality & Reliability Management, 32(3), 308-331. http://dx.doi.org/10.1108/IJQRM-06-2013-0090. http://dx.doi.org/10.1108/IJQRM-06-2013-...
; Singh et al., 2016Singh, R. K., Gupta, A., Kumar, A., & Khan, T. A. (2016). Ranking of barriers for effective maintenance by using TOPSIS approach. Journal of Quality in Maintenance Engineering, 22(1), 18-34. http://dx.doi.org/10.1108/JQME-02-2015-0009. http://dx.doi.org/10.1108/JQME-02-2015-0...
) |
7 |
Lack of support by senior management to raise awareness on the importance of the program. |
(Ahuja & Khamba, 2008bAhuja, I. P. S., & Khamba, J. S. (2008b). Total productive maintenance: literature review and directions. International Journal of Quality & Reliability Management, 25(7), 709-756. http://dx.doi.org/10.1108/02656710810890890. http://dx.doi.org/10.1108/02656710810890...
; Ahuja & Kumar, 2009Ahuja, I. P. S., & Kumar, P. (2009). A case study of total productive maintenance implementation at precision tube mills. Journal of Quality in Maintenance Engineering, 15(3), 241-258. http://dx.doi.org/10.1108/13552510910983198. http://dx.doi.org/10.1108/13552510910983...
; Aspinwall & Elgharib, 2013Aspinwall, E., & Elgharib, M. (2013). TPM implementation in large and medium size organisations. Journal of Manufacturing Technology Management, 24(5), 688-710. http://dx.doi.org/10.1108/17410381311327972. http://dx.doi.org/10.1108/17410381311327...
; Attri et al., 2014Attri, R., Grover, S., & Dev, N. (2014). A graph theoretic approach to evaluate the intensity of barriers in the implementation of total productive maintenance (TPM). International Journal of Production Research, 52(10), 3032-3051. http://dx.doi.org/10.1080/00207543.2013.860250. http://dx.doi.org/10.1080/00207543.2013....
, 2013Attri, R., Grover, S., Dev, N., & Kumar, D. (2013). Analysis of barriers of total productive maintenance (TPM). International Journal of Systems Assurance Engineering and Management, 4(4), 365-377. http://dx.doi.org/10.1007/s13198-012-0122-9. http://dx.doi.org/10.1007/s13198-012-012...
; Bamber et al., 1999Bamber, C. J., Sharp, J. M., & Hides, M. T. (1999). Factors affecting successful implementation of total productive maintenance: A UK manufacturing case study perspective. Journal of Quality in Maintenance Engineering, 5(3), 162-181. http://dx.doi.org/10.1108/13552519910282601. http://dx.doi.org/10.1108/13552519910282...
; Carrijo, 2008Carrijo, J. R. S. (2008). Adaptações do modelo de referência do Total Productive Maintenance para empresas brasileiras (tese). Universidade Metodista de Piracicaba, Santa Bárbara D'Oeste.; Cooke, 2000Cooke, F. L. (2000). Implementing TPM in plant maintenance: some organisational barriers. International Journal of Quality & Reliability Management, 17(9), 1003-1016. http://dx.doi.org/10.1108/02656710010378789. http://dx.doi.org/10.1108/02656710010378...
; Gupta et al., 2015Gupta, P., Vardhan, S., & Al Haque, M. S. (2015). Study of success factors of TPM implementation in Indian industry towards operational excellence: An overview. In 2015 International Conference on Industrial Engineering and Operations Management (IEOM) (pp. 1-6). Dubai, United Arab Emirates: IEEE. http://dx.doi.org/10.1109/IEOM.2015.7093740 http://dx.doi.org/10.1109/IEOM.2015.7093...
; Kelly, 2006Kelly, A. (2006). Total productive maintenance: its uses and limitations. In A. Kelly. Managing Maintenance Resources (pp. 247-265). LOCATION: Butterworth-Heinemann https://doi.org/http://dx.doi.org/10.1016/B978-075066995-5.50030-8 https://doi.org/http://dx.doi.org/10.101...
; P.S. Poduval et al., 2015Poduval, P. S., Pramod, V. R., & Jagathy Raj, V. P. (2015). Interpretive structural modeling (ISM) and its application in analyzing factors inhibiting implementation of total productive maintenance (TPM). International Journal of Quality & Reliability Management, 32(3), 308-331. http://dx.doi.org/10.1108/IJQRM-06-2013-0090. http://dx.doi.org/10.1108/IJQRM-06-2013-...
; Poduval et al., 2013Poduval, P. S, Pramod, V. R., & Jagathy Raj, V. P. (2013). Barriers In TPM Implementation In Industries. International Journal of Sceintific & Technology Research, 2(5), 28-33.; Singh et al., 2016Singh, R. K., Gupta, A., Kumar, A., & Khan, T. A. (2016). Ranking of barriers for effective maintenance by using TOPSIS approach. Journal of Quality in Maintenance Engineering, 22(1), 18-34. http://dx.doi.org/10.1108/JQME-02-2015-0009. http://dx.doi.org/10.1108/JQME-02-2015-0...
) |
8 |
Deficient communication and low synergy among areas involved in the TPM implantation. |
(Ahuja & Khamba, 2008bAhuja, I. P. S., & Khamba, J. S. (2008b). Total productive maintenance: literature review and directions. International Journal of Quality & Reliability Management, 25(7), 709-756. http://dx.doi.org/10.1108/02656710810890890. http://dx.doi.org/10.1108/02656710810890...
; Aspinwall & Elgharib, 2013Aspinwall, E., & Elgharib, M. (2013). TPM implementation in large and medium size organisations. Journal of Manufacturing Technology Management, 24(5), 688-710. http://dx.doi.org/10.1108/17410381311327972. http://dx.doi.org/10.1108/17410381311327...
; Attri et al., 2014Attri, R., Grover, S., & Dev, N. (2014). A graph theoretic approach to evaluate the intensity of barriers in the implementation of total productive maintenance (TPM). International Journal of Production Research, 52(10), 3032-3051. http://dx.doi.org/10.1080/00207543.2013.860250. http://dx.doi.org/10.1080/00207543.2013....
, 2013Attri, R., Grover, S., Dev, N., & Kumar, D. (2013). Analysis of barriers of total productive maintenance (TPM). International Journal of Systems Assurance Engineering and Management, 4(4), 365-377. http://dx.doi.org/10.1007/s13198-012-0122-9. http://dx.doi.org/10.1007/s13198-012-012...
; Baglee & Knowles, 2010Baglee, D., & Knowles, M. (2010). Maintenance strategy development within SME’s: the development of an integrated approach. Control and Cybernetics, 39(1), 275-303.; Cooke, 2000Cooke, F. L. (2000). Implementing TPM in plant maintenance: some organisational barriers. International Journal of Quality & Reliability Management, 17(9), 1003-1016. http://dx.doi.org/10.1108/02656710010378789. http://dx.doi.org/10.1108/02656710010378...
; Estanqueiro & Lima, 2006Estanqueiro, R. F., & Lima, C. R. C. (2006). Discutindo as dificuldades na implementação do TPM. In XXVI ENEGEP (pp. 1-7. Fortaleza, CE: ABEPRO.; Rodrigues & Hatakeyama, 2006Rodrigues, M., & Hatakeyama, K. (2006). Analysis of the fall of TPM in companies. Journal of Materials Processing Technology, 179(1–3), 276-279. http://dx.doi.org/10.1016/j.jmatprotec.2006.03.102. http://dx.doi.org/10.1016/j.jmatprotec.2...
; Singh et al., 2016Singh, R. K., Gupta, A., Kumar, A., & Khan, T. A. (2016). Ranking of barriers for effective maintenance by using TOPSIS approach. Journal of Quality in Maintenance Engineering, 22(1), 18-34. http://dx.doi.org/10.1108/JQME-02-2015-0009. http://dx.doi.org/10.1108/JQME-02-2015-0...
) |
9 |
Difficulty in allocating greater responsibility and autonomy to collaborators. |
(Ahuja & Khamba, 2008bAhuja, I. P. S., & Khamba, J. S. (2008b). Total productive maintenance: literature review and directions. International Journal of Quality & Reliability Management, 25(7), 709-756. http://dx.doi.org/10.1108/02656710810890890. http://dx.doi.org/10.1108/02656710810890...
; Aspinwall & Elgharib, 2013Aspinwall, E., & Elgharib, M. (2013). TPM implementation in large and medium size organisations. Journal of Manufacturing Technology Management, 24(5), 688-710. http://dx.doi.org/10.1108/17410381311327972. http://dx.doi.org/10.1108/17410381311327...
; Cooke, 2000Cooke, F. L. (2000). Implementing TPM in plant maintenance: some organisational barriers. International Journal of Quality & Reliability Management, 17(9), 1003-1016. http://dx.doi.org/10.1108/02656710010378789. http://dx.doi.org/10.1108/02656710010378...
; Lawrence, 1999Lawrence, J. J. (1999). Use mathematical modeling to give your TPM implementation effort an extra boost. Journal of Quality in Maintenance Engineering, 5(1), 62-69. http://dx.doi.org/10.1108/13552519910257078. http://dx.doi.org/10.1108/13552519910257...
; Milara Guedes, 2009Milara Guedes, R. P. A. (2009). Manutenção Autónoma – TPM Modelo Bosch Empresa: Bosch Termotecnologia SA (dissertação de mestrado). Universidade do Porto, Porto, Portugal.; Singh et al., 2016Singh, R. K., Gupta, A., Kumar, A., & Khan, T. A. (2016). Ranking of barriers for effective maintenance by using TOPSIS approach. Journal of Quality in Maintenance Engineering, 22(1), 18-34. http://dx.doi.org/10.1108/JQME-02-2015-0009. http://dx.doi.org/10.1108/JQME-02-2015-0...
) |
10 |
Poor planning related to targets and goals to be achieved by deploying the TPM program. |
(Ahuja & Khamba, 2008bAhuja, I. P. S., & Khamba, J. S. (2008b). Total productive maintenance: literature review and directions. International Journal of Quality & Reliability Management, 25(7), 709-756. http://dx.doi.org/10.1108/02656710810890890. http://dx.doi.org/10.1108/02656710810890...
; Aspinwall & Elgharib, 2013Aspinwall, E., & Elgharib, M. (2013). TPM implementation in large and medium size organisations. Journal of Manufacturing Technology Management, 24(5), 688-710. http://dx.doi.org/10.1108/17410381311327972. http://dx.doi.org/10.1108/17410381311327...
; Attri et al., 2014Attri, R., Grover, S., & Dev, N. (2014). A graph theoretic approach to evaluate the intensity of barriers in the implementation of total productive maintenance (TPM). International Journal of Production Research, 52(10), 3032-3051. http://dx.doi.org/10.1080/00207543.2013.860250. http://dx.doi.org/10.1080/00207543.2013....
; Bamber et al., 1999Bamber, C. J., Sharp, J. M., & Hides, M. T. (1999). Factors affecting successful implementation of total productive maintenance: A UK manufacturing case study perspective. Journal of Quality in Maintenance Engineering, 5(3), 162-181. http://dx.doi.org/10.1108/13552519910282601. http://dx.doi.org/10.1108/13552519910282...
; Estanqueiro & Lima, 2006Estanqueiro, R. F., & Lima, C. R. C. (2006). Discutindo as dificuldades na implementação do TPM. In XXVI ENEGEP (pp. 1-7. Fortaleza, CE: ABEPRO.; Graisa & Al-Habaibeh, 2011Graisa, M., & Al-Habaibeh, A. (2011). An investigation into current production challenges facing the Libyan cement industry and the need for innovative total productive maintenance (TPM) strategy. Journal of Manufacturing Technology Management, 22(4), 541-558. http://dx.doi.org/10.1108/17410381111126445. http://dx.doi.org/10.1108/17410381111126...
; Gupta et al., 2015Gupta, P., Vardhan, S., & Al Haque, M. S. (2015). Study of success factors of TPM implementation in Indian industry towards operational excellence: An overview. In 2015 International Conference on Industrial Engineering and Operations Management (IEOM) (pp. 1-6). Dubai, United Arab Emirates: IEEE. http://dx.doi.org/10.1109/IEOM.2015.7093740 http://dx.doi.org/10.1109/IEOM.2015.7093...
; Milara Guedes, 2009Milara Guedes, R. P. A. (2009). Manutenção Autónoma – TPM Modelo Bosch Empresa: Bosch Termotecnologia SA (dissertação de mestrado). Universidade do Porto, Porto, Portugal.; Poduval et al., 2015Poduval, P. S., Pramod, V. R., & Jagathy Raj, V. P. (2015). Interpretive structural modeling (ISM) and its application in analyzing factors inhibiting implementation of total productive maintenance (TPM). International Journal of Quality & Reliability Management, 32(3), 308-331. http://dx.doi.org/10.1108/IJQRM-06-2013-0090. http://dx.doi.org/10.1108/IJQRM-06-2013-...
; Singh et al., 2016Singh, R. K., Gupta, A., Kumar, A., & Khan, T. A. (2016). Ranking of barriers for effective maintenance by using TOPSIS approach. Journal of Quality in Maintenance Engineering, 22(1), 18-34. http://dx.doi.org/10.1108/JQME-02-2015-0009. http://dx.doi.org/10.1108/JQME-02-2015-0...
) |
11 |
Non-compliance with all initially planned sequential stages. |
(Aspinwall & Elgharib, 2013Aspinwall, E., & Elgharib, M. (2013). TPM implementation in large and medium size organisations. Journal of Manufacturing Technology Management, 24(5), 688-710. http://dx.doi.org/10.1108/17410381311327972. http://dx.doi.org/10.1108/17410381311327...
; Attri et al., 2014Attri, R., Grover, S., & Dev, N. (2014). A graph theoretic approach to evaluate the intensity of barriers in the implementation of total productive maintenance (TPM). International Journal of Production Research, 52(10), 3032-3051. http://dx.doi.org/10.1080/00207543.2013.860250. http://dx.doi.org/10.1080/00207543.2013....
; Bamber et al., 1999Bamber, C. J., Sharp, J. M., & Hides, M. T. (1999). Factors affecting successful implementation of total productive maintenance: A UK manufacturing case study perspective. Journal of Quality in Maintenance Engineering, 5(3), 162-181. http://dx.doi.org/10.1108/13552519910282601. http://dx.doi.org/10.1108/13552519910282...
; Estanqueiro & Lima, 2006Estanqueiro, R. F., & Lima, C. R. C. (2006). Discutindo as dificuldades na implementação do TPM. In XXVI ENEGEP (pp. 1-7. Fortaleza, CE: ABEPRO.; Milara Guedes, 2009Milara Guedes, R. P. A. (2009). Manutenção Autónoma – TPM Modelo Bosch Empresa: Bosch Termotecnologia SA (dissertação de mestrado). Universidade do Porto, Porto, Portugal.; Rodrigues & Hatakeyama, 2006Rodrigues, M., & Hatakeyama, K. (2006). Analysis of the fall of TPM in companies. Journal of Materials Processing Technology, 179(1–3), 276-279. http://dx.doi.org/10.1016/j.jmatprotec.2006.03.102. http://dx.doi.org/10.1016/j.jmatprotec.2...
; Singh et al., 2016Singh, R. K., Gupta, A., Kumar, A., & Khan, T. A. (2016). Ranking of barriers for effective maintenance by using TOPSIS approach. Journal of Quality in Maintenance Engineering, 22(1), 18-34. http://dx.doi.org/10.1108/JQME-02-2015-0009. http://dx.doi.org/10.1108/JQME-02-2015-0...
; Torres, 2014Torres, J. (2014). Critical success factors related to the implementation of TPM in Ciudad Juarez Industry. In J. L. García-Alcaraz, A. A. Maldonado-Macías & G. Cortes-Robles. Lean Manufacturing in the Developing World: Methodology, Case Studies and Trends from Latin America (pp. 179–206). Suíça: Springer. http://dx.doi.org/10.1007/978-3-319-04951-9_9) |
12 |
Lack of a common language to be used by all employees in the implementation of the program's activities. |
(Attri et al., 2014Attri, R., Grover, S., & Dev, N. (2014). A graph theoretic approach to evaluate the intensity of barriers in the implementation of total productive maintenance (TPM). International Journal of Production Research, 52(10), 3032-3051. http://dx.doi.org/10.1080/00207543.2013.860250. http://dx.doi.org/10.1080/00207543.2013....
; da Costa et al., 2015da Costa, R., Morimoto, R., Fernandez, F., & Ribeiro, J. (2015). Desafios da Administração Eestratégica para a Implantação da TPM (Manutenção Produtiva Total) na Indústria de Embalagens de Latas de Alumínio para Bebidas no Brasil. Sistemas & Gestão, 10(3), 370-383. http://dx.doi.org/10.7177/sg.2015.v10.n3.a3. http://dx.doi.org/10.7177/sg.2015.v10.n3...
; Graisa & Al-Habaibeh, 2011Graisa, M., & Al-Habaibeh, A. (2011). An investigation into current production challenges facing the Libyan cement industry and the need for innovative total productive maintenance (TPM) strategy. Journal of Manufacturing Technology Management, 22(4), 541-558. http://dx.doi.org/10.1108/17410381111126445. http://dx.doi.org/10.1108/17410381111126...
; Poduval et al., 2015Poduval, P. S., Pramod, V. R., & Jagathy Raj, V. P. (2015). Interpretive structural modeling (ISM) and its application in analyzing factors inhibiting implementation of total productive maintenance (TPM). International Journal of Quality & Reliability Management, 32(3), 308-331. http://dx.doi.org/10.1108/IJQRM-06-2013-0090. http://dx.doi.org/10.1108/IJQRM-06-2013-...
; Poduval et al., 2013Poduval, P. S, Pramod, V. R., & Jagathy Raj, V. P. (2013). Barriers In TPM Implementation In Industries. International Journal of Sceintific & Technology Research, 2(5), 28-33.; Torres, 2014Torres, J. (2014). Critical success factors related to the implementation of TPM in Ciudad Juarez Industry. In J. L. García-Alcaraz, A. A. Maldonado-Macías & G. Cortes-Robles. Lean Manufacturing in the Developing World: Methodology, Case Studies and Trends from Latin America (pp. 179–206). Suíça: Springer. http://dx.doi.org/10.1007/978-3-319-04951-9_9) |