Influence of different Processing Parameter on distortion and Residual Stress of Inconel 718 Alloys Fabricated by Selective Laser Melting (SLM)

Anstract

Selective Laser Melting (SLM) is one of additive manufacturing techniques which enable to build a complex structure model layer by layer with 3D CAD software. However, a higher research cost makes it hardly carry out by a traditional methodology, the best way to solve the problem is using simulation software. This paper aims to find an optimal processing parameters combination for a specimen with the smallest distortion and lowest residual stress through Simufact Additive (SA) software. Simulation results under an optimal processing parameters, which led to a smallest value of distortion and residual stress, was the combination of scan power with 300W, scan speed with 1.3m/s, scan interval with one spot diameter (0.12mm) and heat treatment holding time with 4h. In addition, the calculation results provide a novel study method to verify the influence of different processing parameters on Inconel 718 alloys fabricated by SLM.

Keywords:
Additive manufacturing; Inconel 718 Ni-based alloys; inherent strain; optimal processing parameter; simufact additive software