Open-access The Effects of Graphene Oxide and Iron Oxide (II) Co-addition on Properties of a Polypropylene/high-density Polyethylene Blend

Abstract

This study investigated the impact of adding graphene oxide (GO) and iron oxide (II) (Fe3O4) nanoparticles individually and in combination on the morphology, thermo-mechanical, and dielectric properties of a Polypropylene/High-Density Polyethylene (PP/HDPE) blend. By adding these nanoparticles separately or as a mixture, we can determine if both mechanisms have a synergistic effect and how they impact the dielectric constant values of their nanocomposites. The nanoparticle mixture was prepared in both an alkaline and a neutral medium. The mixture in the alkaline medium contained lower quantities of iron nanoparticles than in the neutral medium, and they were localized on the surface of GO. The nanocomposites showed significant differences in dynamic-mechanical and dielectric properties. The system with Fe3O4 exhibited a higher storage modulus, while the system with GO had a higher dielectric constant. However, no synergistic effect was observed in the nanoparticle mixtures.

Keywords:  Dielectric properties; nanocomposites; graphene oxide; iron oxide (II)


1. Introduction

Dielectric materials are used in capacitor fillings and have the function of isolating the capacitor’s electrodes. This separator element must meet specific properties such as flexibility, resistance to electrolyte corrosion, and dielectric properties such as high ionic and low electrical conductivity in a wide operating range (avoiding short-circuit problems), all with a small thickness1. The separators in standard capacitor systems are, in general, made of a blend of polypropylene (PP) and polyethylene (PE) due to some characteristic aspects besides the insulating characteristic, such as easy processing and recyclability, mechanical, thermal, and chemical stability2. Although such desired properties, other factors should be improved in the PP/HDPE system, such as a high dielectric capacity, high resistivity, and low dielectric loss3.

Both graphene oxide (GO) and iron oxide (II) (Fe3O4) have similar properties in terms of enhancing dielectric properties since the carbon nanoparticles tend to add interfacial polarization mechanisms4, and the Fe3O4 introduces dipoles in the original polymer matrices5. As an example of such behavior change, studies in high frequencies show that these mechanisms can be combined when both nanoparticles are mixed to obtain Fe3O4/GO nanomposites6. The literature has shown that adding 1% of that mixture into polymer blends of polyvinyl alcohol (PVA) and poly(3,4-ethylenedioxythiophene) can produce a nanocomposite with potential properties of electronic compounds and electromagnetic shielding7,8. A similar property enhancement was verified in the epoxy polymer matrix9 and in polyvinylidene fluoride (PVDF)10, to which mechanical properties, thermal stability, and the dielectric constant improvements were observed. To this end, the nanoparticles can seemingly act by introducing new mechanisms of interfacial and dipole polarizations (depending on time and temperature) into the immiscible polymer matrix and changing the initially isolated properties of the polymer chain into a semiconductor state6. As a result, these nanocomposites have a wide range of applications, such as high-frequency or embedded capacitors4, heat transfer improvement in nanofluids11, and high absorption devices8. To our knowledge, the influence of the simultaneous addition of graphene oxide and iron oxide in the PP/HDPE blend, especially in the dielectric properties, has not yet been studied.

So, this work aims to evaluate the influence of adding individually and mixed graphene oxide and iron oxide in the morphological, thermal, mechanical, and, especially, dielectric properties of a high-density polyethylene/polypropylene polymer blend. In order to understand the effect of polarization and dipole mechanisms brought by graphene oxide or iron oxide on the PP/HDPE matrix, these nanoparticles were added separately or as a mixture into the polymer blend. The results are compared to evaluate whether there is a synergic effect between both mechanisms and how they affect the dielectric constant values of their nanocomposites.

2. Experimental Procedures

2.1. Materials

Two polymers were chosen for this work, the heterophase copolymer of ethylene-propylene (PP) as the continuous phase and high-density polyethylene (HDPE) as the dispersed phase, both purchased from Braskem, with grades CP 741 and HC7260LS-L, respectively. The graphene was purchased as a powder from Chengdu Organic Chemistry (China) with purity above 99% and thickness from 4 nm to 20 nm. The iron oxide (II) was acquired as a powder from Sigma Aldrich, with a purity of 97%, size between 50 nm and 100 nm, and spherical geometry, according to the datasheet from the manufacturer. All materials were used as received, apart from the graphene that underwent an oxidation process.

2.2. Preparation of nanoparticles

Graphene oxide was prepared from the graphene through the modified Hummers’ Method12. For this end, the graphene was initially put in a mixture of potassium permanganate, sulfuric acid, and phosphoric acid (6:9:1) and stirred for 12 h until the solution turned dark brown. After that, the resulting nanoparticle was filtered and dried at 60°C for 24 hours in an air circulation oven.

Two different methods were used to obtain the nanoparticle mixture between graphene oxide and iron oxide. The first method was based on another work11 and called a mixture in alkaline medium (MAM): both nanoparticles, in the proportion of 1:1, were added in a recipient with ammonium hydroxide, heated at 70 °C for 30 min, sequentially, sonicated for another 30 min, and finally filtered. The second mixture method, namely mixture in neutral medium (MNM), was performed through simple water sonication for 30 min and subsequent filtration. Both mixtures were oven-dried for 1 hour at 60 °C. Figure 1a shows the procedure to obtain these mixtures.

Figure 1
Schematic representation a) of the procedures conducted to obtain the mixtures between graphene oxide and iron oxide; and b) of the steps to obtain blend and nanocomposites samples. Created with BioRender.com

2.3. Processing of nanocomposites

The HDPE and the PP were previously dried at 100 °C in a circulating-air stove to eliminate all residual water before processing. The blend proportion was 90/10 (PP/HDPE), and a composition of 1% in mass of the nanoparticles, i.e., iron oxide (II), graphene oxide, bands (MAM) or mixture in neutral medium (MNM), was chosen to produce the nanocomposite samples. Both polymers were mixed using the torque rheometry technique (Thermo Scientific Haake Rheomix 600) at 180 °C, 100 rpm for 10 min, in which nanoparticles were added individually or as mixtures to the polymers. Films of the produced polymer nanocomposites were obtained through the hot-molding press (Bovenau P15 ST) at 180 °C and under 15 MPa for 2 min and cooled instantaneously to room temperature, which led to samples with an average thickness of 0.18 mm. That process is graphically represented in Figure 1b. Table 1 summarizes the sample names of each nanocomposite, having the PP/HDPE blend as a matrix.

Table 1
Sample’s name an indication of dispersed phase of the nanocomposites with PP/HDPE as matrix.

2.4. Characterization

Graphene and Oxide graphene were characterized by Fourier Transform Infrared (FTIR), X-ray diffraction, and X-ray Photoelectron Spectroscopy (XPS). The nanoparticle mixtures were characterized by Transmission Electron Microscopy (TEM) and X-ray Photoelectron Spectroscopy (XPS). FTIR spectra were obtained with KBr using 12 scans in the range from 4000 cm-1 to 550 cm-1, with a resolution of 4 cm-1, in a Spectrum One B Perkin-Elmer. The Shimadzu XRD 6000 equipment performed the x-ray diffraction test using monochromatic Cu radiation (0.154 nm). The measurements were performed from 5° to 70°, with a standard operating rate of 2°/min. XPS analyses were conducted in a Thermo Scientific XPS (Al-Kα, hν = 1486.6 eV). Survey spectra were collected from -10 eV to 1350 eV after ten scans, with a pass energy of 200.000 eV, a step size of 1.000 eV, and a dwell time of 10.000 ms. The base pressure was set to 10-8 mbar, and the X-ray spot was 400 µm in diameter. A charge compensation gun (flood gun) was utilized during the analysis. Data were collected from three different surface points in each sample. The chemical composition was obtained through the “speciation” function available on the Avantage® software from Thermo Scientific. For the transmission electronic microscopy analysis, the nanoparticles were dispersed in acetone, sonicated for 2 min, and then characterized in a JEM 2100 JEOL microscope.

The blend morphology was studied through electronic scanning microscopy with field emission (FEG-SEM) using a JSM 6701F-JEOL at 10 kV. The samples were submerged in N2 for 5 minutes, and the cryo-fracture surfaces of the different samples were coated with a gold layer.

The dynamic-mechanical analysis (DMA) was carried out to observe how the nanoparticles affected the mechanical properties of the final nanocomposites through the analysis of the storage modulus (E’) and the glass-transition temperature (Tg). The experiments were performed with a Netzsch DMA 242 E in the stress-strain mode under a nitrogen atmosphere, with a temperature range from -150 °C to 50 °C, considering a frequency of 1 Hz and a heating rate of 3 °C/min.

The effect of the samples’ processing and composition on the crystallization temperature (Tc) and the crystallization degree (% Xc) were analyzed using differential scanning calorimetry (DSC) on a Netzsch Maia-230. The samples were submitted to heating and cooling cycles under an N2 atmosphere. Heating from 25 to 225 °C was applied at a 10°C min−1 rate, keeping in isotherm for 2 min. Cooling was then carried out down to 25 °C at a 20 °C min−1 rate, keeping in isotherm for 2 min, followed by a second heating of 10°C min−1 up to 350 °C. The degree of crystallinity, Xc, was calculated from Equation 1, in which ΔH and ΔH0 are, respectively, the enthalpy obtained through DSC and for the theoretical 100 % crystalline polymer, and ϕ indicates the fraction of each polymer in the blend. The values used for ΔH0 were 287 J/g for HDPE and 207 J/g for PP13.

X c = Δ H ϕ . Δ H 0 .100 (1)

The electrochemical impedance spectroscopy (EIS) analysis was carried out to see how the dielectric constant was affected by the nanomaterials due to new polarization mechanisms brought to the polymer matrix of the nanocomposites. This study used a potentiostat/galvanostat coupled to a frequency analyzer module (Gamry 1010e) with the blocking electrode method. Tests were carried out at open circuit potential and room temperature, in which a thin film of each sample was sandwiched between two stainless steel electrodes, applying an AC potential of 10 mV (rms) in the frequency range between 10 kHz and 1 Hz. Dielectric constant data were calculated from impedance parameters using Equation 2, in which ε’ indicates the real part of the electrical permittivity, Z and Z are, respectively, the real and imaginary impedances achieved through the analysis, f is the frequency, and A and d express the geometric characteristics of area and thickness of the polymer film.

ε ' = Z ' 2 π f ε 0 Z ² A d (2)

3. Results and Discussion

3.1. Characterization of graphene and graphene oxide

Figure 2 presents FTIR spectra for graphene and graphene oxide. The graphene spectrum has three characteristic bands, at 3430 cm-1, 1635 cm-1, and 1400 cm-1, assigned, respectively, to the stretching mode of O-H bonds, stretching vibrations of C=C, and deformation of hydroxyl groups12. These same bands are present in the graphene oxide spectrum, and new ones that characterize this type of material appear as hydroxyl, carboxyl, and epoxide groups. At 1720 cm-1, the peak is assigned to the stretching vibration of carbonyl groups (C=O); at 1225 cm-1, it denotes C-O-C stretching, and the peak at 1056 cm-1 corresponds to the vibrational mode of the C-O group12,14,15. All those bands' presence confirms Hummers' Method’s efficacy in oxidizing the graphene.

Figure 2
FTIR spectra for graphene and graphene oxide.

Figure 3 shows the diffraction pattern for graphene (a) and graphene oxide (b) samples. The sharp peak at 26.5° (002) for the graphene sample indicates an interplanar distance of 3.4 Å, obtained through Bragg’s Law. Despite this length being in accordance with the one referred to in the literature for graphene, the peak at 26.5° is not typical for graphene sheets but for graphite16, indicating that our precursor material was in this form. For the graphene oxide sample, the peak on XRD appears at 6.3°, which leads to an interplanar distance of 14 Å, almost five times the distance for graphene and graphite. That increase relates to the presence of oxygen groups between sheets16-18, corroborating FTIR and confirming the oxidation of graphene (or graphite) by the Hummers’ Method.

Figure 3
X-Ray diffraction spectra for a) graphene and b) graphene oxide samples.

Table 2 presents the XPS results from the Survey. A significant increase in oxygen atomic percent for the graphene oxide sample indicates the graphene's oxidation. As a result, the carbon content decreases. Nitrogen and sulfur are also present, which could be related to sample contamination by the atmosphere and solvent used to oxidize the graphene. Moreover, the C 1s fitting (Figure 4) confirms that the increase in oxygen atomic percent for the GO sample is related to the oxidation of graphene once the area contribution related to C-O covalent bonds increases significantly.

Table 2
XPS data for graphene and graphene oxide samples, obtained from Survey spectra.
Figure 4
XPS C 1s fitting for a) graphene and b) graphene oxide samples, showing significant increase in C-O contribution after oxidation of graphene.

3.2. Characterization of nanoparticle mixtures

Figure 5 presents XPS survey spectra for both alkaline medium (MAM) and neutral medium (MNM) mixtures between the GO and the iron oxide (II). Iron, carbon, nitrogen, and oxygen are the elements identified in the chemical composition of both samples. The MNM sample also detected sulfur on the surface, probably from contamination throughout the graphene oxidation process. The atomic percentage of each element for both samples is shown in Table 3. Significant differences were observed for the carbon and iron values: carbon quantity (in atomic %) was doubled in the MAM, as was the iron in the MNM sample. The decrease in iron quantities in the MAM process could be related to the hydrolysis and dissolution/redeposition reactions that may occur with iron oxide in an alkaline solution19,20, indicating its solubilization, probably in the FeOH2 form, more stable at alkaline pH and with a solubility of 0.72g/100mL20. Although the MNM mixture presented higher quantities of Fe(II), it is also stable in aerated neutral media in the insoluble FeOOH form.

Figure 5
XPS Survey spectra of a) MAM and b) MNM samples, related to mixtures between graphene oxide and Fe2O3 (II) nanoparticles.
Table 3
XPS data for mixture in alkaline medium and mixture in neutral medium of graphene oxide and iron oxide.

In Figure 6, TEM images evidence that a significant number of smaller-sized Fe(II) nanoparticles cover the reduced graphene oxide sheet for the MAM sample (Figures 6a and b). However, this is not observed in samples obtained using a neutral medium (Figures 6c and d), where iron oxide nanoparticles are agglomerated in regions close to the graphene oxide but not on its surface. This result suggests that an alkaline medium is necessary to guarantee that the iron nanoparticles are on the surface of the oxide graphene, even when the precursors are nanoparticles. Our method differs from the one used by Barai et al.11, who synthesized iron oxide using FeCl2·xH2O and FeCl3 as precursors in the presence of graphene oxide. Furthermore, Figures 6c and d showed Fe(II) agglomerates, possibly due to the hygroscopic FeOOH. At the same time, in the MAM mixture (Figure 6a and b), Fe(II) solubilization caused a good dispersion of the remaining iron oxide on the graphene sheets.

Figure 6
MET images for MAM (a and b) and MNM (c and d) samples, highlighting the Fe3O4 agglomerates for mixture conducted in neutral medium.

3.3. Characterization of nanocomposites

Figure 7 shows the FEG-SEM images for the PP/HDPE blend and its nanocomposites. It is not possible to observe the nanoparticles in the images, so only the fracture surface and the dispersed phase will be analyzed. The blend presents a matrix-dispersed particle structure, i.e., continuous PP and dispersed HDPE particles (indicated by arrows). These images also show adhesion between the phases since pullout voids cannot be observed. This behavior may be related to the polypropylene used in this work, a heterophasic ethylene-propylene copolymer. No significant differences in the blend morphology are observed with nanoparticles, as observed in our previous paper21. Most of the system has no significant differences in the HDPE phase size, which may indicate that the nanoparticles are preferentially located in the matrix phase (PP)22 or in the interface.

Figure 7
FEG-SEM images of a) PP/HDPE blend, and nanocomposites b) NC_Fe3O4; c) NC_GO; d) NC_MAM; and e) NC_MNM. Arrows pointed to HDPE dispersed phase.

The DSC analysis is shown in Figure 8, and Table 4 summarizes characteristic temperatures and the degrees of crystallinity for each sample. The data in Table 5 show that the crystallization temperature did not suffer any change for both the HDPE and the PP phases. On the other hand, the melting temperature and the degree of crystallinity were lowered mainly for the dispersed phase of the HDPE. It is well known that PP and the HDPE could interfere with each other's crystallization23-27, so the presence of the nanoparticles in the blend interface could increase this interference since nucleation at the interface between the two components has been observed by different authors26,27.

Figure 8
DSC curves of (a) heating and (b) cooling for the PP/HDPE blend and the nanocomposites.
Table 4
Melting and crystallization temperatures, and degree of crystallinity for HDPE and PP phases in the PP/HDPE blend and nanocomposites.
Table 5
Data summary of storage modulus and glass transition temperature for each sample. Values obtained through graphics from Figure 9.

The DMA results can be seen in Figure 9, and the data are summarized in Table 5. The glass transition temperature values decrease for the discontinuous phase of the HDPE and increase for the continuous phase in all configurations of the nanocomposites. When the nanoparticles were preferentially located in the interface, it was expected that the Tg should be the same as those of the neat polymers if there is no interaction between the phases or move closer to each other when the nanoparticle act as a compatibilizer, improving the miscibility between the polymer phases. In this case, the Tg moved further from each other, meaning nanoparticles somehow immobilized the PP chains while creating more free volume in which the HDPE chains could move. The sharpest modification is observed for the system with Fe3O4 (NC_ Fe3O4 sample). This shows more attractive surfaces between the Fe3O4 and PP phases. This behavior corroborates the storage modulus result. The highest E’ value is observed in the Fe3O4 ternary system. This also may indicate that there are Fe3O4 nanoparticles in the PP phase.

Figure 9
DMA results of the blend and nanocomposites: a) storage modulus (E') and b) tanδ as a function of temperature.

In quaternary systems, a decrease in the storage modulus is observed, which is more significant in the system with the addition of the mixture conducted in an alkaline medium (NC_MAM sample). The behavior of these systems can be linked to the amount of Fe3O4 in the mixture. According to the XPS results, the system with the highest amount of Fe3O4 nanoparticles (MNM sample) showed a minor reduction in the modulus. On the other hand, the NC_MAM sample, which has the highest amount of graphene oxide, showed the lowest E’ value. Additionally, in the NC_MAM, the Fe3O4 nanoparticles were mainly on the oxide graphene surface, making it challenging to interact with the polymer. The results of the ternary systems show that Fe3O4 is more effective than graphene oxide in stress transfer and improves stiffness in PP/HDPE systems.

Figure 10 shows the variation of real permittivity (ε') with the frequency from the data obtained from the EIS analysis, and present the values obtained at 1 MHz, also known as the dielectric constant, for each sample.

Figure 10
Dependence of real permittivity (ε') with the frequency calculated from EIS data, using Equation 2. Values inside the graph indicates ε' at 1 MHz.

Figure 10 show that higher dielectric constants were achieved after adding one nanoparticle: the dielectric constant almost doubled in the NC_Fe3O4 (10.7) and tripled in the NC_GO sample (12.7). However, adding multiple nanoparticles does not positively affect the overall dielectric performance of the nanocomposite (NC_MAM, 6.8, and NC_MNM, 3.6, samples). This data was obtained in a frequency range characterized by the ionic polarization mechanism, which can be affected by carbon chains' stretching and elongation mechanism in polymeric blends3. Nanoparticles in the polymeric matrix add more polarization mechanisms than those already present in the carbon chains. So, it was expected that GO dispersion in the polymeric matrix had caused an increment in the capacity to store electrical energy by charge accumulation4. Similarly, iron oxide (II) adds more ionic polarization sites, improving charge accumulation through the material5. Comparing similar systems with the addition of graphene oxide28 or iron oxide (II)29 in PP blends a slight increase in the dielectric constant was observed: from 10 to 12.7 for NC_GO and from 5 to 10 for NC_Fe3O4 samples. In both cases, the enhancement to dielectric constant values is explained by the polymeric matrix's high dispersion of the nanoparticles. This also promoted compatibilization and interfacial adhesion of different phases in the blend, observed by the microscopic analysis. This increment on interphase sites caused the insertion of new polarization mechanisms, which did not occur in the initial blend.

However, other effects should be considered when the quaternary composites are analyzed. Fe(II) in an aqueous solution may form metastable FeOH+ and Fe(OH)2 phases according to Ph and aerated conditions. In this work, for the preparation of nanocomposite mixtures, Fe(II) was submitted to neutral or alkaline Ph in the presence of oxygen, which led to the formation of different Fe(II) species. In fact, XPS results showed different atomic ratios of Fe/C for the MAM and MNM mixtures. And, of course, all these aspects influence the dielectric properties of the final nanocomposites.

Although the presence of nanoparticles promotes the formation of polarization mechanisms that contribute to the real part of permittivity, hydrophilic nanoparticles contribute to dielectric loss since they form mechanisms for the dissipation of electromagnetic energy. This effect was also observed in nanocomposites with PP and silica, where nanocomposites with hydrophilic silica presented more significant dielectric losses, leading to the understanding that the presence of water and the greater state of agglomeration of the particles restrict the movement of the dipoles30. So, in the quaternary nanocomposites, both effects are present.

In some cases, the atomic ratio of different elements in the nanocomposites was used to help explain some properties, such as hydrophilicity31; therefore, the same logic will be applied here to elucidate the differences observed for the dielectric constants. In NC_MAM and NC_MNM cases, the dielectric constant did not increase because of the amount of hydrolyzed iron oxide dispersed through the graphene oxide sheet. As observed in the XPS analysis, the proportion between iron and carbon was significantly different for MAM and MNM mixtures. The MAM sample, with a higher proportion of carbon atoms and well-dispersed iron nanoparticles, presented a higher dielectric constant than the MNM sample. On the other hand, in the MNM sample, the higher content of hydrolyzed iron nanoparticles has reduced the GO dispersion in the polymer matrix, creating agglomerates that are not effective in improving electrical (or dielectric) properties.

4. Conclusions

The pH medium used to obtain mixtures of GO and Fe3O4 nanoparticles significantly impacts their chemical and morphological properties. The alkaline medium can promote hydrolysis and dissolution/redeposition reactions, decreasing the amount of iron nanoparticles in the final mixture. However, it is essential to use an alkaline medium to ensure the nanoparticle's dispersion and the iron nanoparticles remain on the surface of the GO.

In terms of nanocomposites, the addition of individual nanoparticles (ternary systems) yielded the best results. The Fe3O4 ternary system showed the highest storage modulus value, indicating that Fe3O4 is more effective than graphene oxide in stress transfer and improving stiffness in PP/HDPE systems. The dielectric constant almost doubled in the NC_Fe3O4 and tripled in the NC_GO sample. This increase in dielectric constant values may be related to the localization of nanoparticles in the polymeric matrix, which promotes compatibilization and interfacial adhesion of different phases in the blend. This, in turn, leads to the insertion of new polarization mechanisms that were not present in the initial blend.

In quaternary systems, the medium used also affects the nanocomposite properties. A decrease in the storage modulus was observed in both systems, but it was more significant when the mixture was added to an alkaline medium. This could be due to the iron nanoparticle quantities and their localization, which may delay stress transfer and improve stiffness in PP/HDPE systems. Nanoparticles in quaternary systems promote the formation of polarization mechanisms contributing to the real part of permittivity. Hydrophilic nanoparticles contribute to dielectric loss since they form mechanisms for the dissipation of electromagnetic energy. The presence of water and the greater state of agglomeration of the particles restrict the movement of the dipoles. The NC_MAM sample, with a higher proportion of carbon atoms and well-dispersed iron nanoparticles, showed a higher dielectric constant than the NC_MNM sample. On the other hand, in the NC_MNM sample, the higher content of hydrolyzed iron nanoparticles reduced the GO dispersion in the polymer matrix, creating agglomerates that are ineffective in improving electrical (or dielectric) properties.

5. Acknowledgements

This study was financed by FAPESC (PRONEM 2020TR716). The authors are thankful for the Multi-User Facility infrastructure of Santa Catarina State University’s Technological Sciences Center. The authors would like to acknowledge the financial resources provided through CNPq, CAPES, and FAPESC.

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Publication Dates

  • Publication in this collection
    29 Mar 2024
  • Date of issue
    2024

History

  • Received
    14 Dec 2023
  • Accepted
    14 Feb 2024
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E-mail: pessan@ufscar.br
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