Comparison of Ultrasonic Methods for Detecting Defects in Unidirectional Composite Material

Non-destructive tests are of pivotal importance in the industry, as they contribute to the decreasing of maintenance costs, reducing downtime and accidents. Ultrasound is a non-destructive method that can be used with several arrangements to identify faults in engineering materials. This work evaluated the use of three ultrasonic methods applied in FRP composites to detect manufacturing defects. The critically refracted longitudinal wave (LCR), the B-Scan images, and the signal-to-noise ratio of TFM (Total Focusing Method) images were compared to detect the delamination and the fiber waviness in unidirectional composite of carbon/epoxy. Rectangular samples without defects and with defects were used in the tests. To obtain the delamination in the samples, pieces of Teflon were placed between layers and for the samples with waviness, a silica sphere was used. The results showed that LCR wave is not recommended to detect these kinds of defects, the B-Scan image is efficient in detecting delamination, and the SNR variation of TFM images allows to identify the waviness and delamination in unidirectional FRP composites.

Keywords:
Non-destructive inspection; ultrasound; unidirectional composite; LCR wave; phased array