Comparing mechanical behavior of aluminum welds produced by Laser Beam Welding (LBW), Friction Stir Welding (FSW) and riveting for aeronautic structures

Three welding processes for aluminum parts have been considered for the aircraft fabrication: riveting, friction stir welding (FSW) and laser beam welding (LBW). These processes have advantages and threats, which were analyzed in the present work focusing on T-pull and Hoop tensile properties. Concerning T-pull tests, LBW coupons presented higher ability to withstand the applied loads. This was due to the better distribution of loads when the strain is done to the stringer direction. In the case of the Hoop tests, which stress only the skin, the results obtained after FSW were notably higher in terms of ultimate tensile stress, yield stress and maximum strain. It was concluded that both LBW and FSW could replace riveting usually applied for commercial aircraft manufacturing.

Laser Beam Welding (LBW); Friction Stir Welding (FSW); Riveting