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Controlled fermentation in artisanal bioreactors to produce specialty coffees

Fermentação controlada em biorreatores artesanais para a produção de cafés especiais

ABSTRACT

A model of an artisanal bioreactor was tested for fermentations in specialty coffee production, monitoring parameters such as Brix, temperature, pH, electrical conductivity, and total dissolved solids. The results demonstrated that the bioreactor effectively controlled these parameters, ensuring consistent processes and reproducibility, as well as uniformity in the final product. Both washed coffees, one with lactic acid bacteria (LAB) inoculation and one without, were produced and evaluated using the Cup of Excellence (COE) format. The coffee without inoculation scored 84 points, while the coffee with LAB scored 85.9 points. This highlights a significant positive correlation between LAB treatment and the sensory quality of the coffee produced.

Index terms:
Lactic acid bacteria; sensory profile; inoculation.

RESUMO

Um modelo de biorreator artesanal foi testado para fermentações na produção de café especial, monitorando parâmetros como Brix, temperatura, pH, condutividade elétrica e sólidos totais dissolvidos. Os resultados demonstraram que o biorreator controlou efetivamente esses parâmetros, garantindo processos consistentes e reprodutibilidade, bem como uniformidade no produto final. Ambos os cafés lavados, um com inoculação de bactérias lácticas (LAB) e outro sem, foram produzidos e avaliados usando o formato Cup of Excellence (COE). O café sem inoculação obteve 84 pontos, enquanto o café com LAB obteve 85,9 pontos. Isso destaca uma correlação positiva significativa entre o tratamento com LAB e a qualidade sensorial do café produzido.

Termos para indexação:
Bactérias de ácido lático; perfil sensorial; inoculação.

Introduction

Coffee is one of the few food products worldwide where fermentation is mostly carried out spontaneously (De Carvalho et al., 2020De Carvalho, N. et al. (2020). Microbiological, physicochemical and sensory studies of coffee beans fermentation conducted in a yeast bioreactor model. Food Biotechnology, 34(2):172-192.). However, to meet the demand of markets that seek coffees with different sensory profiles, producers have been developing new post-harvest practices focused on fermentation (De Carvalho et al., 2018De Carvalho, D. P. N. et al. (2018). High-throughput rRNA gene sequencing reveals high and complex bacterial diversity associated with brazilian coffee bean fermentation.Food Technology and Biotechnology,56(1):90-95.; Da Mota et al., 2020Da Mota, M. C. B. de. et al. (2020). Influence of fermentation conditions on the sensorial quality of coffee inoculated with yeast.Food Research International , 136:109482. ; Pereira et al., 2020Pereira, L. L. et al. (2020). New propositions about coffee wet processing: Chemical and sensory perspectives. Food Chemistry , 310:125943. ). Their goal has been to enhance the sensory quality of the coffee and improve its final score, aiming to achieve a better market position and higher product valuation.

This has encouraged the use of various tanks for coffee fermentation, as post-harvest processes have evolved, revealing the need to conduct the fermentation stage in a controlled manner (Bressani et al., 2021Bressani, A. P. P. et al. (2021). Characterization of bioactive, chemical, and sensory compounds from fermented coffees with different yeasts species. Food Research International, 150:110755. ; Brioschi Junior et al., 2021Brioschi Junior, D. et al. (2021). Microbial fermentation affects sensorial, chemical, and microbial profile of coffee under carbonic maceration. Food Chemistry, 342:128296. ). By primarily using starter cultures, this stage has been identified as promising for flavor development, the creation of volatile compounds, and product uniformity (Elhalis, Cox, & Zhao 2020Elhalis, H., Cox, J., & Zhao, J. (2020). Ecological diversity, evolution and metabolism of microbial communities in the wet fermentation of Australian coffee beans. International Journal of Food Microbiology , 321:108544.; Pereira et al., 2020Pereira, L. L. et al. (2020). New propositions about coffee wet processing: Chemical and sensory perspectives. Food Chemistry , 310:125943. ).

Although fermentation is related to the improvement of food safety by inhibiting the growth of pathogens and spores, different studies have reported the diversity of filamentous fungi found in coffee beans (Batista et al., 2009Batista L. R. et al. (2009). Ochratoxin a in coffee beans (Coffea arabica L.) processed by dry and wet methods. Food Control, 20(9):784-790.; Rezende et al., 2013Rezende, E. F. de. et al. (2013). Ochratoxigenic fungi associated with green coffee beans (Coffea arabica L.) in conventional and organic cultivation in Brazil. Brazilian Journal of Microbiology, 44(2):377-384. ; Santiago, 2020Santiago, W. D. et al. (2020). Standardization of an analytical method to quantify ochratoxin a in green coffee beans by high performance liquid chromatography. Research, Society and Development, 9(8):e39985070. ). A key variable is the initial microbial load (Bourdichon et al., 2012Bourdichon, F. et al. (2012). Food fermentations: Microorganisms with technological beneficial use. International Journal of Food Microbiology, 154(3):87-97.; Mokoena, 2017Mokoena, M. P. (2017). Lactic acid bacteria and their bacteriocins: Classification, biosynthesis and applications against uropathogens: A mini-review.Molecules 22(8):1255. ; Xiang et al., 2019Xiang, H. et al. (2019). Fermentation-enabled wellness foods: A fresh perspective.Food Science and Human Wellness, 8(3):203-243. ). Thus, to obtain the desirable properties of fermented plant products, it is necessary to control both the fermentation conditions and the initial microbial load (Rodríguez et al., 2009Rodríguez, H. et al. (2009). Food phenolics and lactic acid bacteria. International Journal of Food Microbiology, 132(2-3):79-90.; Parra, 2010Parra, R. (2010). Review lactic acid bacteria: Functional role in the foods. Biotechnology in the agricultural and agroindustrial. Sector, 8(1):93-105.; Di Cagno et al., 2014Di Cagno, R. et al. (2014). Diversidad de la bacteria del ácido láctico y la microbiota de levadura en el cambio de una fermentación de masa madre firme a líquida.Applied and Environmental Microbiology,80:3161-3172.).

A bioreactor is a device that provides a controlled environment during the cultivation process, either in a solid or liquid state (Ruíz et al., 2007Ruíz, H. et al. (2007). Bio-reactors desing for solid state fermentation. Mexican Journal of Chemical Engineering, 6(1):33-40. ), so its use ensures optimal conditions of nutrient and oxygen transfer through stirring, aeration, temperature, and pH controls (Singh, Kaushik, & Biswas, 2014Singh, J., Kaushik, S., & Biswas, S. (2014). Bioreactors-technology & design analysis.The Scitech Journal, 1(6):28-36. ). Stainless steel bioreactors are often used in industry for controlled fermentation (De Carvalho et al., 2020De Carvalho, N. et al. (2020). Microbiological, physicochemical and sensory studies of coffee beans fermentation conducted in a yeast bioreactor model. Food Biotechnology, 34(2):172-192.); however, they are usually expensive, which means that the cost of processing coffee with them is up to 3.5 times higher than with a tank for spontaneous fermentation (De Carvalho et al., 2020De Carvalho, N. et al. (2020). Microbiological, physicochemical and sensory studies of coffee beans fermentation conducted in a yeast bioreactor model. Food Biotechnology, 34(2):172-192.).

This study aimed to test an artisanal bioreactor model for producing specialty coffees. It assessed the bioreactor’s performance in controlling fermentation process parameters and its impact on the quality of the coffee produced.

Material and Methods

The experiment was carried out in San Cristobal de las Casas, in the facilities of Cafeología.

Design and operation of bioreactors

The study used 30 L high-density polyethylene barrels with lids (Figure 1). Polyethylene is a recyclable material approved by both the Food and Drug Administration (FDA) and the European Union (Oliveros et al., 2018Oliveros, C.E.T. et al. (2018). Fermentation tank made of plastic An alternative to reduce technology costs, Ecomill® (Avances Técnicos N° 496). 8p. ). Although some studies report the formation of biofilms with repeated contact with food, these biofilms are indicative of spoilage, can lead to secondary fermentation, and result in additional over-oxidation (Yun, Kim, & Lee, 2019Yun, J. H., Kim, J. H., & Lee, J. E. (2019). Surface film formation in static-fermented rice vinegar: A case study.Mycobiology,47(2):250-255. ). These containers were chosen because they are the most used by producers. A high-pressure 12-volt diaphragm pump with a pressure switch of 4.5 L/Min 1.2 GPM 110 PSI was used for agitation, and an external circuit was used for mixing and circulating fluids.

Figure 1:
Artisanal bioreactor components.

Gas output was controlled by a pressure gauge and a brass pressure relief valve. The temperature was controlled using a thermic well connected to the reactor vessel that was kept in contact with the coffee mass. In turn, this was connected to a 1000 W 30-150 ℃ insulated silicone belt heater with a thermostat. A 1/2” PVC ball faucet connected to the vessel was installed for sampling collection.

Isolation and culture of microorganisms

To isolate lactic acid bacteria (LAB), coffee cherries were cultured in selective Man, Rogosa, and Sharpe (MRS) agar and were incubated in anoxia for 48 h at 32 ˚C. Then, three consecutive isolates of bacterial colonies were performed, maintaining the same incubation parameters and using MRS. LAB purity and identification were evaluated according to Walstra et al. (2001Walstra, P. et al. (2001). Milk science and dairy technology. Editorial Acribia S.A. España. 730p.). Although several genera of lactic bacteria grew in the MRS medium, only three isolates identified as Lactobacillus were selected.

Biochemical identification of LAB according to the type of fermentation produced

The three selected isolates considered positive indicators of CO2 production were transferred to a liquid MRS culture medium with a Durham tube and incubated at 30 °C for 48 h to evaluate bubble formation. Biochemical identification was carried out using an API 50 CH (BioMerieux) system. For application, LABs were cultivated at 30 C in MRS broth until reaching a concentration of 109 cells∙mL-1. After growth, the bacterial suspension was centrifuged (4000 rpm for 10 min) and then resuspended in 500 mL of distilled water. This solution was inoculated in coffee (Figure 2), reaching a final concentration of approximately 107 cells∙mL-1 according to the methodology by Cassimiro et al. (2022Cassimiro, D. M. J. de. et al. (2022). Coinoculation of lactic acid bacteria and yeasts increases the quality of wet fermented arabica coffee.International Journal of Food Microbiology , 369:109627. ); at the end of the fermentation, 370x105 CFU/ml were reported.

Figure 2:
Isolation of lactic acid bacteria and inoculation in coffee fruits.

Coffee

Bioreactor fermentation was evaluated using a mixture of coffee beans (varieties Typica 30%, Bourbon 35%, and Caturra 35%) grown at 1500 m. According to Lopez-Garcia et al. (2016Lopez-Garcia, F. J. et al. (2016). Producción y calidad en variedades de café (Coffea arabica L.) en Veracruz, México.Revista Mexicana de Fitotecnia, 39(3):297-304. ), these are the main varieties cultivated in Mexico and involved in the international coffee trade. To discard damaged and rotten cherries, a hydraulic classification of coffee cherries was performed; to this end, clean, non-recirculated water was used (1.6 L/kg cherries) as proposed by Puerta (2015Puerta, G. I. (2015). Controlled coffee fermentation: Technology to add value to quality. Technical advances Cenicafé, 12p. ).

Coffee fermentation

The controlled fermentations of coffee cherries were discontinuous (in batches) and immersed in a closed system; this technique is used in processes in which water-soluble materials are used for microbial growth and biomass multiplication (Subramaniyam, & Vimala, 2012Subramaniyam, R., & Vimala, R. (2012). Solid state and submerged fermentation for the production of bioactive substances: a comparative study. International Journal of Security and Networks, 3(3):480-486.). Closed bioreactors were used that contained 18 kg of whole coffee cherries and 5 L of water. Coffee cherries were disinfected, and the compound was previously diluted in water using serial dilutions of 1/10. From this solution, 0.001% was used for 15 minutes. The fermentation processes were carried out with inoculation of lactic acid bacteria (LAB) and without inoculation (Control), all in quadruplicate. The first fermentation phase was carried out with whole coffee cherries and stopped when pH reached 3.5 of the liquid fractions. Then, coffee beans were depulped and returned to the tanks for the second fermentation phase until reaching a pH of 3.5.

Fermentation monitoring

Fifteen minutes after fermentation started, the following process parameters were assessed: inner medium pressure, pH, electrical conductivity (EC), total dissolved solids (TDS), percent sugar (degrees Brix), and temperature (°C). The solution was mixed, for 20 minutes every 4 hours (5 L min-1). The stirring system provided homogenization to maintain uniform conditions of temperature and distribution of the microbial concentration (Rodríguez, Cabrer, & Valencia, 2003Rodríguez, A., Cabrera, A., & Valencia, J. (2003). Design and construction of measuring instruments for a bioreactor prototype. Mexican Journal of Biomedical Engineering, 24(1):56-70. ). The inner pressure was maintained at 3 psi. Samples were collected every 8 hours during the fermentation phases for a total of 18 samples per reactor, a total of 144 hours of fermentation.

Sensory analysis

After drying, the samples were sent for tasting by panels of 5 expert tasters. The following attributes were evaluated: clean cup, sweetness, aroma, mouthfeel, taste, aftertaste, balance, and general impression. Attributes were scored on a 0-to-8 scale. Subsequently, each taster obtained the raw score (8 attributes, with 8 being the maximum score for each attribute), to which 36 points were added for a total score of 100 according to the Cup of Excellence protocols (Cup Of Excellence - COE, 2020Cup Of Excellence - COE. 2020. Competition protocols: Cupping form, 2020. Available in: <https://cupofexcellence.org/rules-protocols/>.
https://cupofexcellence.org/rules-protoc...
). Depending on the final score, as per COE (2020)Cup Of Excellence - COE. 2020. Competition protocols: Cupping form, 2020. Available in: <https://cupofexcellence.org/rules-protocols/>.
https://cupofexcellence.org/rules-protoc...
protocols, coffee is classified as Quality Award (final score of at least 90 points), Specialty Coffee (final score between 84 and 89 points), and Standard Coffee (score between 82 and 84 points).

Variables evaluated

The variables evaluated during the fermentation process were the following: V1: initial electrical conductivity; V2: initial TDS; V3: initial pH; V4: degrees Brix; V5: duration of fermentation; V6: fermentation temperature; and variables related to physical and sensory testing: V7: % Humidity; V8: WA (water activity); V9: clean cup; V10: sweetness; V11: acidity; V12: mouthfeel; V13: taste; V14: aftertaste; V15: balance; V16: taste score.

Statistical analysis

We used a completely randomized experimental design with the same number of observations (n = 8), two treatments: control (spontaneous fermentation) and LAB inoculation, and four replicates. Differences in the mean total score between treatments were evaluated using an analysis of variance (ANOVA). Also, a principal component analysis (PCA) was performed for 14 variables (variables 5 and 6 were excluded from this analysis because their values were constant during fermentation). These variables have different scales, so the components were defined based on a correlation matrix. The Bartlett test was used to evaluate the suitability of the proposed model, indicating that the data are adequate for a PCA (χ2 = 384.87; df = 91; P < 0.0001).

A linear mixed model (LMM) was performed for CE and TDS. Treatments were the fixed factor, and time was nested in the replicate (1 replicate/time) to consider multiple evaluations over time and avoid pseudo-replicates in the model. The model assumptions were evaluated by introducing all the proposed variables in the different contexts and testing the significance of the fixed effects with Wald’s Chi-square test (type II). Generalized linear mixed models (GLMM) were constructed for pH and degrees Brix. The model structure was similar to that used in the LMM, except for the error distribution family, Gamma, in this case (a distribution suitable for continuous data where variance increases with the square of the mean).

All analyses were performed in R (4.3.0) and RStudio (version 2023.06.0+421) (R Core Team, 2023R Core Team. (2023). R: A language and environment for statistical computing. Available in: <https://www.r-project.org./>.
https://www.r-project.org./...
) using the packages lme4 (Bates et al., 2015Bates, D. et al. (2015). Fitting linear mixed-effects models using lme4.Journal of Statistical Software,67(1):1-48.), car, Dharma (Hartig, 2021Hartig, F. (2021). DHARMa: Residual diagnostics for hierarchical (Multi-Level / Mixed) Regression Models. Available in: <https://cran.r-project.org/web/packages/DHARMa/index.html>.
https://cran.r-project.org/web/packages/...
) and ggplot2 (Wickham, 2016Wickham, H. (2016). ggplot2: Elegant graphics for data analysis. Available in: <https://link.springer.com/book/10.1007/978-3-319-24277-4>.
https://link.springer.com/book/10.1007/9...
) for graphic design.

Results and Discussion

Analysis of coffee cup quality

The results of the sensory evaluation show a homogeneous differentiation between the treatment with lactic acid bacteria (LAB) and the Control in all attributes (Figure 3). This is mainly due to the adequate control of the main variables in the fermentation process with the bioreactor.

Figure 3:
Sensory evaluation of fermentations controlled in the bioreactor, with attributes scored on the 0-to-8 scale.

The analysis of variance (Table 1) determined no statistically significant differences between treatments.

However, the sensory evaluation showed differences of almost two points between the Control and the LAB treatment. The control group yielded a standard deviation of 0.55 of the mean for the cupping score, along with the following notes: ripe fruit, dry fruits, chocolate, molasses, hazelnut, butter, honey, seed fruits, brown sugar, and apple; in addition, the sample taste was markedly acidic. For the LAB treatment, the standard deviation was 1.25 in the tasting score from the four replicates evaluated, finding the following taste notes: caramel, chocolate, hazelnut, milk caramel (dulce de leche), vanilla, apple, syrup, peach, brown sugar, honey, lychee, and molasses; some samples in this treatment were slightly astringent.

Table 1:
Analysis of variance of controlled fermentation treatments.

In a lactic acid fermentation study in a stirring tank bioreactor developed by De Carvalho et al. (2018De Carvalho, D. P. N. et al. (2018). High-throughput rRNA gene sequencing reveals high and complex bacterial diversity associated with brazilian coffee bean fermentation.Food Technology and Biotechnology,56(1):90-95.), the authors found caramel notes, an intense ‘citrus’ perception, and fruity notes, which coincide with the taste notes found in this controlled fermentations trial. Similarly, Pereira et al. (2016Pereira, G. V. et al. (2016). Potencial de las bacterias del ácido láctico para mejorar la fermentación y la calidad del café durante procesamiento agrícola.International Journal of Food Science & Technology, 51:1689-1695.) found that lactic bacteria such as Lactobacillus plantarum significantly increase the formation of volatile aromatic compounds during fermentation, producing beverages with distinctive sensory notes and a marked increase in quality. In addition, studies about the metabolism of lactic acid bacteria to form esters of ethyl acetate, isoamyl acetate, propyl acetate, ethyl hexanoate, and n-butyl acetate indicated that the production of esters contributes to exotic sensory notes in coffee beverages (Evangelista, 2014aEvangelista, S. R. et al. (2014a). Improvement of coffee beverage quality by using selected yeasts strains during the fermentation in dry process. Food Research International , 61:183-195. ; Evangelista et al., 2014bEvangelista, S. R. et al. (2014b). Inoculation of starter cultures in a semi-dry coffee (Coffea arabica) fermentation process. Food Microbiology, 44:87-95.; Pereira et al., 2015Pereira, G. V. et al. (2015). Conducting starter culture-controlled fermentations of coffee beans during on-farm wet processing: Growth, metabolic analyses and sensorial effects. Food Research International , 75:348-356.).

Regarding the control of the key parameters in the fermentation process and the microbial load, this study confirmed that the use of bioreactors helps to standardize some notes detected in all of them. The replicates of each treatment showed a similar behavior of the variables. This is attributed to the control achieved with the bioreactor, which helped reproduce the fermentation processes in the replicates.

The degrees Brix and pH showed a slight increase at the beginning of the fermentation, followed by a marked decrease 72 hours later due to the completion of the first fruit fermentation phase when coffee was depulped. The subsequent samples showed a slight increase in pH and degrees Brix followed by a decrease in the latter.

Confidence intervals were used to determine the ranges of differences and whether they were significant from a practical perspective. In the case of the degrees Brix, the LAB and Control treatments showed no statistically significant differences (Figure 4) in 144 hours the fermentation. This implied a similar mucilage breakdown, since approximately 60% of sugars are used as a carbon source for microbial growth during the fermentation process (Elhalis, Cox, & Zhao, 2020Elhalis, H., Cox, J., & Zhao, J. (2020). Ecological diversity, evolution and metabolism of microbial communities in the wet fermentation of Australian coffee beans. International Journal of Food Microbiology , 321:108544.; 2023Elhalis, H., Cox, J., & Zhao, J. (2023).Yeasts are essential for mucilage degradation of coffee beans during wet fermentation.Yeast, 40(9):425-436. ). The reduction of sugars during fermentation is accompanied by the accumulation of acids, such as lactic, acetic, and succinic acids, as reported in different studies (De Carvalho et al., 2017De Carvalho, D. P. N. et al. (2017). Yeast diversity and physicochemical characteristics associated with coffee bean fermentation from the Brazilian Cerrado Mineiro Region.Fermentation, 3(1):11. ; De Carvalho et al., 2018De Carvalho, D. P. N. et al. (2018). High-throughput rRNA gene sequencing reveals high and complex bacterial diversity associated with brazilian coffee bean fermentation.Food Technology and Biotechnology,56(1):90-95.; Elhalis, Cox, & Zhao, 2020Elhalis, H., Cox, J., & Zhao, J. (2020). Ecological diversity, evolution and metabolism of microbial communities in the wet fermentation of Australian coffee beans. International Journal of Food Microbiology , 321:108544.). Therefore, pH is an important variable that helps to certify the acidification process.

Figure 4:
A) Degrees Brix (mean ± standard error) according to the Control and LAB treatments (GLMM: χ2 = 1.03; df = 1; P = 0.30). ns = not significant. b) pH (mean ± standard error) according to Control and lactic acid bacteria treatments (GLMM: χ2 = 7.85; df = 1; P = 0,005). * Indicates differences between treatments.

Regarding the pH, differences were found between the LAB and the Control treatments. The LAB treatment showed an initial pH of 4, which was lower than the control, which had a pH of 4.5. This is because the LAB fermentation mechanism of action involves different factors: the obstruction of the maintenance of the cell membrane potential, which inhibits the active transport, reducing intracellular pH and different metabolic functions and producing an unfavorable environment for other microorganisms, since lactic acid bacteria can survive and grow at a relatively low pH, unlike other microbial groups (Vásquez, Suárez, & Montoya, 2009Vásquez, M. S. M., Suárez, M. H., & Montoya, O. I. (2009). Evaluation of bacteriocines as protective means for the biopreservation of refrigerated meat.Revista Chilena de Nutrición,36(3):228-238. ). Another benefit of lactic fermentation is improved food safety by inhibiting pathogens and spore growth (Bourdichon et al., 2012Bourdichon, F. et al. (2012). Food fermentations: Microorganisms with technological beneficial use. International Journal of Food Microbiology, 154(3):87-97.; Sabo et al., 2014Sabo, S. S. et al. (2014). Overview of Lactobacillus plantarum as a promising bacteriocin producer among lactic acid bacteria. Food Research International , 64:527-536.; Zapaśnik, Sokołowska, & Bryła, 2022Zapaśnik, A., Sokołowska, B., & Bryła, M. (2022). Role of lactic acid bacteria in food preservation and safety. Foods, 11:1283.). Likewise, a study by De Carvalho et al. (2020De Carvalho, N. et al. (2020). Microbiological, physicochemical and sensory studies of coffee beans fermentation conducted in a yeast bioreactor model. Food Biotechnology, 34(2):172-192.) recorded a decrease in pH throughout the fermentation process: the pH decreased along with a gradual increase in lactic acid concentration. On the other hand, Jackels and Jackels (2005Jackels, S. C., & Jackels, C. F. (2005). Characterization of the coffee mucilage fermentation process using chemical indicators: A field study in Nicaragua. Journal of Food Science, 70(5):C321-C325. ) state that the acidification process promotes pectin breakdown (the main carbohydrate polymer in coffee mucilage), contributing to removing the mucilage layer of the fruit and the drying of grains (Germane et al., 2015Germane, K. L. et al. (2015). Structural analysis of Clostridium acetobutylicum ATCC 824 glycoside hydrolase from CAZ y family GH105. Acta Crystallographica Section F, 71(8):1100-1108.; Kim et al., 2016Kim, M. J. et al. (2016). Effects of amidation and/or methylesterification of pectin on aroma release at different calcium concentration. Food Hydrocolloids, 52:343-349. ; Pereira et al., 2017Pereira, G. V. et al. (2017). Microbial ecology and starter culture technology in coffee processing microbial ecology and starter culture technology in coffee processing. Critical Reviews in Food Science and Nutrition, 57(13):2775-2788.).

Electrical conductivity and total dissolved solids (TDS) were monitored throughout the fermentation process to check the functioning and repeatability associated with the use of the bioreactor. A higher electrical conductivity and TDS concentration were observed in the first phase, followed by a sharp decrease at 72 h due to the completion of the first fermentation phase; then, a slight increase in parameter values was recorded again during the second fermentation phase.

The LAB treatment showed a higher mean electric conductivity than the Control (Figure 5a). This rise in electric conductivity during fermentation confirms that it is largely due to the rupture of the cell walls of fermented fruits, as reported by Zambrano et al. (2010Zambrano, A. et al. (2010). Characterization of physical quality parameters in criollo, trinitario and forastero cocoa beans during the drying process. Agronomía Tropical, 60(4):389-396.). Also, Ouyang et al. (2002Ouyang, X. et al. (2002). Seed vigor, aging, and osmopriming affect anion and sugar leakage during imbibition of maize (Zea mays L.) caryopses. International Journal of Plant Sciences, 163(1):107-112. ) and Fessel et al. (2006Fessel, S. A. et al. (2006). Electrical conductivity testing of corn seeds as influenced by temperature and period of storage. Pesquisa Agropecuária Brasileira, 41(10):1551-1559.) pointed out that, in immersion fermentations, water absorption by seeds during imbibition occurs along with a rapid release of solutes such as sugars, organic acids, ions, amino acids, and proteins to the surrounding environment. In this sense, the amount of ions that leach is inversely proportional to the integrity of the gran cell membranes (Aramendiz, Cardona, & Alzate, 2017Aramendiz-Tatis H., Cardona-Ayala, C. , & Alzate-Román, K. (2017). Electrical conductivity test in the evaluation of physiological quality in seeds of eggplant (Solanum melongena L.). Scientia Agropecuaria, 8(3):225-231. ).

Figure 5:
A) CE (mean ± standard error) according to the Control and LAB treatments (MML: χ2 = 4.02; df = 1; P = 0,045). * Indicates differences between treatments. (b) TDS (mean ± standard error), according to the Control and LAB treatments (MML: χ2 = 68.05; df = 1; P < 0.0001). * Indicates differences between treatments.

In coffee, the mucilage soluble solids mainly contain sucrose, glucose, and fructose; malic, lactic, acetic, succinic, oxalic, formic, phosphoric, and galacturonic acids; ethanol and other alcohols; esters, polysaccharides, proteins, and ashes (Puerta, 2012Puerta, G. I. (2012). Factors, processes and controls in coffee fermentation. Cenicafé, 12p. ). TDS are one of the most relevant parameters in anaerobic digestion due to their movement, ease of dissolution, transport of nutrients, and bacterial growth (Sadaka & Engler, 2003Sadaka, S. S., & Engler, C. R. (2003). Effect of initial total solids on composting of raw manure with biogas recovery. Compost Science & Utilization, 11(4):361-369.). The results of this study showed differences between the LAB and Control treatments (Figure 5b), with an increase in TDS concentration due to the dilution of compounds and consumption of soluble substrates by microorganisms (Soria et al., 2001Soria, J. de. M. et al. (2001). Biodigestion of hog slurry to produce biomanure. Terra Latinoam, 19(4):353-362.).

Monitoring variables such as pH, degrees Brix, electrical conductivity, and TDS provided a better understanding of fermentation processes in coffee beans.

Figure 6 shows that the Control treatment component was not correlated to any variables, while the LAB treatment component is correlated to physical and sensory variables (V15; V7; V9; V14; V16; V10; V8; V13; V11): balance, % humidity, clean cup, aftertaste, tasting score, sweetness, WA (water activity), taste, and acidity. Similarly, a strong and positive correlation was found between these variables. Likewise, a strong and positive correlation was observed between the variables evaluated during fermentation (V1; V2; V3; V4): initial electrical conductivity, initial TDS, initial pH, and degrees Brix, although these variables were unrelated to any treatment. An inverse correlation was also observed between the variables V1, V2, V3, V4 and V8, V13, V11: electrical conductivity, TDS, pH, degrees Brix increase as WA (water activity), taste, and acidity decrease.

Figure 6:
Ordination diagram of the principal component analysis categorized according to the LAB and Control treatments, N = 8 (n = 4 per treatment). The percentage values shown on the axis labels indicate the proportion of the total variance explained by each component. Variables evaluated during fermentation: V1= initial electrical conductivity; V2 = initial TDS; V3 = initial pH; V4 = degrees Brix; variables related to physical and sensory analyses: V7 = % humidity; V8 = WA (water activity); V9 = clean cup; V10 = sweetness; V11 = acidity; V12 = mouthfeel; V13 = taste; V14 = aftertaste; V15 = balance; V16 = tasting score.

These results confirm the statements in Wintgens (2004Wintgens, J. N. (2004). Factors influencing the quality of green coffee. In J. N. Wintgens (Ed.). Coffee: Growing, processing, sustainable production: A Guidebook for growers, processors, traders, and researchers. Weinheim: Wiley-VCH Verlag GmbH & Co. (pp.789-809).) Bhumiratana, Adhikari and Chambers (2011Bhumiratana, N., Adhikari, K., & Chambers, E. (2011). Evolution of sensory aroma at- tributes from coffee beans to brewed coffee. LWT - Food Science and Technology, 44(10):2185-2192.) and Sunarharum, Williams and Smyth, (2014Sunarharum, W. B., Williams, D. J., & Smyth, H. E. (2014). Complexity of coffee flavor: A compositional and sensory perspective. Food Research International , 62:315-325.), that the chemical composition of green coffee beans and the chemical changes during post-harvest processing, especially during fermentation, can directly impact final product quality and value. While it is true that the use and implementation of bioreactors at the farm level can facilitate standardizing processes and replicating certain profiles, it requires proper training of processors and producers, as well as the collaboration of research institutions that assist in transferring this technology to producers and farms.

Conclusions

The use of an artisanal bioreactor in specialty coffee production has proven to be a useful tool. It allows for precise control during fermentation processes, ensuring consistent treatment, essential process standardization, and replicability. The results obtained from evaluations using the Cup of Excellence (COE) format showed that coffees treated with lactic acid bacteria scored higher (85.9) compared to coffees without inoculation (84), improving the sensory quality of the coffee.

Acknowledgments

To the Colegio de Posgraduados and the Consejo Nacional de Ciencia y Tecnología (CONAHCYT) for the institutional and financial support to carry out this research; to Cafeología for supporting this study and provide the facilities; to the tasting panel (Nidia, Nayeli, Diana, Jesus) and the Quality team formed by Claudia Pedraza Salazar, Carlos Manuel Muñoz Becerril, and José de Jesús Pérez Gómez for their active participation in this research.

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Publication Dates

  • Publication in this collection
    09 Aug 2024
  • Date of issue
    2024

History

  • Received
    09 Apr 2024
  • Accepted
    26 June 2024
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